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Workplace Safety and Health: Better Outreach, Collaboration, and Information Needed to Help Protect Workers at Meat and Poultry Plants

GAO-18-12 Published: Nov 09, 2017. Publicly Released: Dec 07, 2017.
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Highlights

What GAO Found

The Department of Labor's Occupational Safety and Health Administration (OSHA) increased its annual inspections of the meat and poultry industry from 177 in 2005 to 244 in 2016. OSHA officials told GAO that this increase was related to several new enforcement programs focusing on the poultry industry, as well as new reporting requirements that prompt additional inspections. However, OSHA faces challenges identifying and addressing worker safety concerns because workers may be reluctant to contact OSHA for fear of employer retaliation, although employers are prohibited from doing so by federal law. If workers are afraid to share concerns, OSHA may not be able to identify or address conditions that endanger them. In particular, OSHA may not be aware of the scope of problems workers could face gaining timely access to bathrooms. When asked by GAO, workers in five selected states cited bathroom access as a concern and said they fear speaking up at work, where OSHA inspectors typically interview them. Taking additional steps to encourage workers to disclose sensitive concerns and gathering additional information to determine the scope of bathroom access issues could enable OSHA to better identify worker safety and health concerns.

OSHA's and the Department of Agriculture's Food Safety and Inspection Service's (FSIS) main vehicle for collaboration on worker safety is their 1994 memorandum of understanding (MOU), but efforts to implement and evaluate the MOU have been limited. The MOU outlines plans for collaboration, such as referrals of plant hazards to OSHA by FSIS inspectors, training of FSIS staff, and information sharing. OSHA and FSIS have taken some steps to implement the policies and procedures outlined in the MOU. However, GAO found issues with the MOU's implementation in these three areas, hampering achievement of the MOU's goals. For example, according to FSIS officials, FSIS inspectors may be reluctant to make referrals to OSHA about hazards in plants because they fear it could trigger an OSHA inspection of FSIS. Further, the agencies have not evaluated the implementation of the MOU. Evaluating the implementation of the MOU and making any needed changes would help ensure the goals of the MOU are met and further protect the safety and health of both plant workers and FSIS inspectors.

Gaps in federal efforts create challenges to protecting workers from certain chemical hazards. For example, depending on a chemical's intended use, it may not undergo a federal review of the risks it poses to worker safety and health before it is used in a plant. FSIS collects information on how to protect its inspectors from new chemicals, but it does not have a process to share this information with OSHA or plants, among others, so that plant workers can be similarly protected. By FSIS establishing a process to regularly share the worker safety information it collects, the federal government will be better positioned to use existing resources to support the safety and health of plant workers and FSIS inspectors.

Why GAO Did This Study

Meat and poultry slaughter and processing is one of the most hazardous industries in the United States. GAO was asked to review federal efforts to help ensure meat and poultry worker safety and health.

This report (1) describes the efforts OSHA has made to help ensure worker safety and assesses any challenges to these efforts, (2) examines how OSHA and FSIS have collaborated to ensure worker safety, and (3) assesses factors that may affect OSHA and FSIS efforts to protect workers from chemical hazards. GAO analyzed OSHA inspection data from 2005—when GAO last reported on this issue—through 2016. GAO also interviewed OSHA staff in headquarters and six field offices; officials at four other federal agencies; worker advocates; and industry representatives. GAO visited four plants and interviewed workers at six sites in five states selected based on factors such as meat or poultry production.

Recommendations

GAO is making seven recommendations, including that OSHA encourage workers to disclose sensitive concerns and gather bathroom access information; OSHA and FSIS strengthen their MOU; and FSIS share worker safety information. OSHA had concerns about two of these recommendations and did not address one. FSIS expressed concerns but described planned actions to address the recommendations. GAO believes the recommendations should be fully implemented.

Recommendations for Executive Action

Agency Affected Recommendation Status
Occupational Safety and Health Administration The Assistant Secretary of Labor for Occupational Safety and Health should take additional steps to encourage workers to disclose sensitive concerns during OSHA inspections of meat and poultry plants; for example, by considering additional off-site interviews or exploring other options to obtain information anonymously. (Recommendation 1)
Open
DOL agrees that workers should be able to report injuries, illnesses, and hazards free of intimidation. OSHA's Field Operations Manual prescribes procedures for facilitating the free and open exchange of information, such as conducting onsite worker interviews without management present. DOL further stated that when workers indicate interest in offsite interviews, OSHA will conduct those interviews as prescribed by the Field Operations Manual. In 2022, DOL told us that as a result of the COVID-19 pandemic, OSHA relied heavily on the use of remote virtual interviews for inspections, including those conducted with meatpacking facilities. To provide more opportunities for employee interviews going forward, and to aid in employee comfort with interviews, OSHA intends to continue using this avenue for reaching employees and other witnesses where appropriate, even when the inspection is conducted primarily onsite. DOL stated that OSHA plans to formally capture these practices as part of the next revision to the Field Operations Manual, which will take place in FY 2024. We anticipate closing this recommendation once these updates are made to the Field Operations Manual.
Occupational Safety and Health Administration The Assistant Secretary of Labor for Occupational Safety and Health should gather more information, such as by asking workers during meat and poultry plant inspections, to determine the extent to which bathroom access is a problem and how to address any identified issues. (Recommendation 2)
Closed – Implemented
OSHA stated that meat and poultry workers should have bathroom access as prescribed by the agency's regulations. They noted that if it is observed that processes indicate lack of bathroom access, or if a worker indicates there is an issue, the agency will investigate. Our report identified a mismatch between the concerns we heard from workers about lack of bathroom access and the problems reported by OSHA. We also reported that workers may not volunteer information about lack of bathroom access unless specifically asked. In July 2022, OSHA met with representatives of seven workers centers in five OSHA regions to conduct a training exchange on safety and health hazards in poultry/meat processing, including bathroom access. Workers shared their experiences with ergonomic hazards and bathroom access; OSHA clarified its related policies and processes; and collectively, participants developed strategies to address these hazards and improve relationships at the local level. According to OSHA, the agency and worker centers will continue the discussion beyond the meeting to build trusting relationships and look for opportunities to collaborate on training workers in the industry on each of the topics as well as workplace rights and protections.
Occupational Safety and Health Administration The Assistant Secretary of Labor for Occupational Safety and Health should update its guidance for employers on how to manage their health units to address the challenges of managing these units. (Recommendation 3)
Open – Partially Addressed
OSHA reported that it anticipated completing its internal clearance of the draft guidance document - Best Practices for Non-Healthcare Employees with on-site Healthcare Services - in FY 2023. And the agency expects the document to publish in early FY 2024. Publishing this document will address this recommendation.
Occupational Safety and Health Administration
Priority Rec.
The Assistant Secretary of Labor for Occupational Safety and Health should work with FSIS to assess the implementation of the MOU and make any needed changes to ensure improved collaboration; and set specific timeframes for periodic evaluations of the MOU. (Recommendation 4)
Closed – Implemented
On August 1, 2022, OSHA and FSIS signed an updated MOU that lays out areas of cooperation between the two agencies, including making referrals, exchange of data and materials, and coordination of OSHA and FSIS regulatory actions. In addition, the agreement calls for OSHA and FSIS to coordinate on state plan participation in training and information sharing. The MOU states that both agencies shall conduct annual reviews of the implementation of the MOU. The MOU took effect immediately after being signed by both agencies, and will continue in force for five years.
Food Safety and Inspection Service
Priority Rec.
The FSIS Administrator should work with OSHA to assess the implementation of the MOU and make any needed changes to ensure improved collaboration; and set specific timeframes for periodic evaluations of the MOU. (Recommendation 5)
Closed – Implemented
On August 1, 2022, OSHA and FSIS signed an updated MOU that lays out areas of cooperation between the two agencies, including making referrals, exchange of data and materials, and coordination of OSHA and FSIS regulatory actions. In addition, the agreement calls for OSHA and FSIS to coordinate on state plan participation in training and information sharing. The MOU states that both agencies shall conduct annual reviews of the implementation of the MOU. The MOU took effect immediately after being signed by both agencies, and will continue in force for five years.
Food Safety and Inspection Service The FSIS Administrator should develop a process to regularly share the worker safety information it collects during its review of new chemicals with FSIS inspectors, plant management, OSHA, and the Centers for Disease Control and Prevention's National Institute for Occupational Safety and Health (NIOSH). (Recommendation 6)
Closed – Implemented
FSIS developed a process to share worker safety information with OSHA and NIOSH as part of new technology submissions. In addition, the updated worker safety Memorandum of Understanding (MOU) between FSIS and OSHA states that the agencies will share any new methods or techniques to monitor and assess new procedures and chemicals used in meat and poultry plants, and that the agencies will notify each other if they learn of any new chemicals, technologies, or procedures that may impact worker safety and health at these facilities. The MOU also states that FSIS and OSHA will coordinate on developing and assessing new technologies and procedures or organization of work changes that may impact worker safety and health at meat and poultry plants. In September 2022, FSIS outlined how it shares worker safety information with its inspectors, as described in FSIS Directive 4791.5, on Hazard Communication. As of March 2023, FSIS shares new information on chemicals and chemical safety with industry and plant management through periodic updates of FSIS Directive 7101.1, which provides information on the intended use of a product and the amount and dilution levels allowed.
National Institute for Occupational Safety and Health The Director of NIOSH should consider including in the agency's research agenda a proposal for examining the extent of peracetic acid's use in combination with other chemicals in meat and poultry plants, and any safety and health hazards these combinations may pose to workers. (Recommendation 7)
Closed – Implemented
In August 2018, CDC informed us that NIOSH had developed a cross-divisional research project proposal to develop recommended exposure levels for workers exposed to peracetic acid (and potentially other chemicals in combination including hydrogen peroxide and acetic acid) in several industries, including healthcare settings and meat and poultry plants. The purpose of the study is to characterize workplace exposures and engineering controls to peracetic acid and associated chemicals in the workplace, and to assist in developing guidance to ensure safe working conditions for workers using peracetic acid-based disinfectants. The specific objectives of this project are to: evaluate current sampling and analytical methods for peracetic acid, characterize worker exposures, evaluate and document work practices, processes, procedures, and chemicals used which affect exposure potential, document and evaluate engineering controls, conduct in vivo and in vitro studies to characterize acute and sub-chronic effects of peracetic acid.

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EmployeesFood inspectionFood safetyHazardous substancesIndustrial facilitiesMeat inspectionMeat packing industryOccupational safetyPoultry industryPoultry inspectionRisk managementPolicies and proceduresPublic health emergencies