This is the accessible text file for GAO report number GAO-08-793 
entitled 'Nuclear Waste: DOE Lacks Critical Information Needed to 
Assess Its Tank Management Strategy at Hanford' which was released on 
June 30, 2008.

This text file was formatted by the U.S. Government Accountability 
Office (GAO) to be accessible to users with visual impairments, as part 
of a longer term project to improve GAO products' accessibility. Every 
attempt has been made to maintain the structural and data integrity of 
the original printed product. Accessibility features, such as text 
descriptions of tables, consecutively numbered footnotes placed at the 
end of the file, and the text of agency comment letters, are provided 
but may not exactly duplicate the presentation or format of the printed 
version. The portable document format (PDF) file is an exact electronic 
replica of the printed version. We welcome your feedback. Please E-mail 
your comments regarding the contents or accessibility features of this 
document to Webmaster@gao.gov.

This is a work of the U.S. government and is not subject to copyright 
protection in the United States. It may be reproduced and distributed 
in its entirety without further permission from GAO. Because this work 
may contain copyrighted images or other material, permission from the 
copyright holder may be necessary if you wish to reproduce this 
material separately.

Report to the Subcommittee on Energy and Water Development, Committee 
on Appropriations, House of Representatives:

United States Government Accountability Office:

GAO:

June 2008:

Nuclear Waste:

DOE Lacks Critical Information Needed to Assess Its Tank Management 
Strategy at Hanford:

GAO-08-793:

GAO Highlights:

Highlights of GAO-08-793, a report to the Subcommittee on Energy and 
Water Development, Committee on Appropriations, House of 
Representatives. 

Why GAO Did This Study:

The Department of Energy (DOE) manages more than 56 million gallons of 
radioactive and hazardous waste stored in 149 single-shell and 28 
double-shell underground tanks at its Hanford Site in Washington State. 
Many of these aging tanks have already leaked waste into the soil. 
Meanwhile, DOE’s planned process for emptying the tanks and treating 
the waste—mixing it with molten glass and solidifying it in canisters 
for storage—has experienced delays, lengthening the time the tanks will 
store waste and intensifying concerns about the tanks’ viability during 
a long cleanup process. This report addresses (1) the condition, 
contents, and long-term viability of Hanford’s underground tanks; (2) 
DOE’s strategy for managing the tanks; and (3) the extent to which DOE 
has weighed the risks and benefits of its tank management strategy 
against the growing costs of that strategy. GAO analyzed numerous 
studies and reports on the tanks and interviewed DOE officials and 
other experts on relevant issues. 

What GAO Found:

DOE lacks comprehensive information about the condition, contents, and 
long-term viability of Hanford’s waste tanks. Although recent work 
indicates that the newer, double-shell tanks are generally sound 
structurally, the condition of the older, single-shell tanks is less 
certain. All the tanks contain a complex mix of radioactive elements 
and chemicals, making the proportions of constituents in any tank 
uncertain and emptying the tanks technically challenging. DOE officials 
acknowledged the lack of information about the condition of the single-
shell tanks and are in early stages of a study to assess these tanks’ 
structural integrity. The uncertainties over tank condition, especially 
as the time frames for emptying tanks are extended and the tanks age, 
raise serious questions about the tanks’ long-term viability. DOE’s 
tank management strategy involves continuing to use Hanford’s aging 
tanks to store waste until they can be emptied, the waste treated, and 
the tanks closed. As work proceeds, however, DOE’s time frames for 
completion are lengthening by decades, and the agency appears to be 
operating under more than one schedule. For example, DOE’s internal 
milestone for emptying single-shell tanks is 19 years later than the 
date agreed to with its regulators. Although DOE and its regulators 
have been discussing new tank waste management milestones, as of June 
2008, no decisions had been reached. Moreover, DOE’s tank management 
strategy relies on assumptions that may be overly optimistic, such as 
assuming that emptying single-shell tanks will proceed significantly 
faster than it has to date. DOE lacks comprehensive risk information 
needed to weigh the benefits of pursuing its tank waste removal and 
closure strategy against growing costs. In particular, DOE has not 
assessed the risks posed by continuing to store waste in the aging 
tanks until the waste is removed and cannot demonstrate that benefits 
are commensurate with the costs of its tank management strategy. DOE is 
nevertheless moving forward with negotiating new tank waste milestones 
with its regulators. 

What GAO Recommends:

GAO recommends that DOE (1) give priority to assessing single-shell 
tank integrity, (2) quantify specific risks in light of continued tank 
use, and (3) work with state and federal agencies on realistic cleanup 
milestones. DOE disagreed with GAO’s conclusions and viewed the 
recommendations as consistent with its present and planned activities. 

To view the full product, including the scope and methodology, click on 
[http://www.gao.gov/cgi-bin/getrpt?GAO-08-793]. For more information, 
contact Gene Aloise at (202) 512-3841 or aloisee@gao.gov.

[End of section] 

Contents:

Letter:

Results in Brief:

Background:

Uncertainties Raise Questions about Tanks' Long-Term Viability:

DOE's Tank Management Strategy Involves Continued Use of the Aging 
Tanks, Perhaps for Decades:

DOE Cannot Weigh the Benefits of Pursuing Its Tank Management Strategy 
against Growing Costs Because It Lacks Critical Information:

Conclusions:

Recommendations for Executive Action:

Agency Comments and Our Evaluation:

Appendix I: Scope and Methodology:

Appendix II: Capacity, Age, and Retrieval Schedule for Hanford's 
Single- Shell Tanks as of February 2008:

Appendix III: Capacity, Age, and Retrieval Schedule for Hanford's 
Double- Shell Tanks as of February 2008:

Appendix IV: Comments from the Department of Energy:

Appendix V: GAO Contact and Staff Acknowledgments:

Related GAO Products:

Figures:

Figure 1: Double-Shell Waste Tanks under Construction and Completed 
Tank Farm at DOE's Hanford Site:

Figure 2: Dimensions and Relative Size of a Hanford Double-Shell Waste 
Storage Tank:

Figure 3: Hanford Waste Storage Tanks with Ancillary Parts:

Figure 4: Waste Inside a Single-Shell Tank at Hanford:

Figure 5: Declining Radioactivity in Tank Waste at the Hanford Site, 
2008 to 2308:

Abbreviations:

CERCLA: Comprehensive Environmental Response, Compensation,

and Liability Act:

DOE: Department of Energy: 

EPA: Environmental Protection Agency:

RCRA: Resource Conservation and Recovery Act:

United States Government Accountability Office:

Washington, DC 20548:

June 30, 2008:

The Honorable Peter J. Visclosky: 
Chairman: 
The Honorable David L. Hobson: 
Ranking Member: 
Subcommittee on Energy and Water Development: Committee on 
Appropriations: 
House of Representatives:

The Department of Energy (DOE) is responsible for one of the world's 
largest environmental cleanup programs--the treatment and disposal of 
wastes created by the production of materials for nuclear weapons. From 
1943 to 1989, DOE and its predecessor agencies[Footnote 1] produced 
nuclear materials at the Hanford Site, which lies along the Columbia 
River in southeastern Washington State. The site occupies 586 square 
miles upriver from the cities of Richland, Pasco, and Kennewick, whose 
combined population exceeds 200,000 people. Four decades of nuclear 
weapons production have left a legacy of chemical, hazardous, and 
radioactive waste, making Hanford one of the most contaminated places 
on Earth. During production, some of the waste was deposited directly 
into the soil; some was encased in drums or other containers and 
buried; and some was stored in 177 large, underground tanks. All told, 
these tanks, clustered together in 18 locations called tank farms, 
store more than 56 million gallons of waste--enough to cover an entire 
football field to a depth of over 150 feet, or the height of a 15-story 
building (see fig. 1).

Figure 1: Double-Shell Waste Tanks under Construction and Completed 
Tank Farm at DOE's Hanford Site:

The figure is a combination of photos: one showing double-shell waste 
tanks under construction, and another showing completed tank farm at 
DOE's Hanford site. 

[See PDF for image]

Source: DOE. 

[End of figure]

Since plutonium production ended at Hanford in the late 1980s, DOE has 
established an approach for stabilizing, treating, and disposing of the 
site's tank waste. Its planned cleanup process involves removing, or 
retrieving, waste from the tanks; treating the waste on site; and 
ultimately disposing of the lower-radioactive waste on site and sending 
the highly radioactive waste to a geologic repository for disposal. As 
cleanup has unfolded, however, the schedule has slipped, and the costs 
have mounted. According to DOE's latest estimate, treatment of the 
waste is not expected to begin until late 2019 and could continue until 
2050 or longer.[Footnote 2] Meanwhile, 67 of Hanford's tanks are 
confirmed or presumed to have already leaked about 1 million gallons of 
waste into the ground,[Footnote 3] and as a result, experts, including 
representatives from the National Academy of Sciences, have expressed 
concern about the integrity and usability of the tanks during what is 
likely to be a long treatment process.

Cleanup, treatment, and disposal of waste produced at DOE facilities 
are governed by a number of federal laws and implemented under the 
leadership of the Assistant Secretary for Environmental Management. DOE 
is to conduct its cleanup activities in accordance with a number of 
federal and state environmental laws, primarily the Comprehensive 
Environmental Response, Compensation, and Liability Act of 1980 
(CERCLA), as amended, and the Resource Conservation and Recovery Act of 
1976 (RCRA), as amended. In addition, most of the cleanup activities at 
Hanford, including emptying of the underground tanks, are carried out 
under the Hanford Federal Facility Agreement and Consent Order among 
DOE, Washington State's Department of Ecology (Ecology), and the 
federal Environmental Protection Agency (EPA). Commonly called the Tri- 
Party Agreement, this accord was signed in May 1989 and has been 
amended a number of times since then. The agreement lays out legally 
binding milestones for completing the major steps of Hanford's waste 
treatment and cleanup process. A variety of local and regional 
stakeholders, including county and local governmental agencies, citizen 
and advisory groups, and Native American tribes, also have long- 
standing interests in Hanford cleanup issues. Like nearly all of DOE's 
missions, work at Hanford is performed by private firms under contract 
to DOE.

In this context, this report addresses (1) the condition, contents, and 
long-term viability of Hanford's underground tanks; (2) DOE's strategy 
for managing the tanks and the waste they contain; and (3) the extent 
to which DOE has weighed the risks and benefits of its tank management 
strategy against the growing costs of that strategy.

To address these objectives, we gathered and reviewed information on 
the tanks and their contents, and we interviewed DOE and contractor 
officials and outside experts. Specifically, we reviewed available 
documentation on the condition of the tanks, including their expected 
life span (which engineers call design life), age, structural 
integrity, and contents. We reviewed DOE's strategy for managing and 
monitoring the tanks' contents, as well as regulatory requirements and 
milestones governing tanks. In addition, we reviewed a 2007 DOE tank 
waste management plan to identify potential problems facing Hanford's 
aging tanks and the possible effects of such problems on DOE's strategy 
for dealing effectively with the tanks. We examined risk studies and 
technical reviews to identify the challenges DOE faces in managing 
Hanford's underground tanks. We also determined the extent to which 
costs and risks to workers, public health, and the environment that are 
associated with DOE's tank management strategy have been quantified. We 
discussed our findings with, and obtained the views of, DOE and 
contractor officials responsible for the tank farms and with 
representatives of federal and state environmental agencies, as well as 
with outside experts. Appendix I describes our scope and methodology in 
more detail. We conducted this performance audit from July 2007 through 
June 2008 in accordance with generally accepted government auditing 
standards. Those standards require that we plan and perform the audit 
to obtain sufficient, appropriate evidence to provide a reasonable 
basis for our findings and conclusions based on our audit objectives. 
We believe that the evidence obtained provides a reasonable basis for 
our findings and conclusions based on our audit objectives.

Results in Brief:

DOE and its contractors lack comprehensive information about the 
condition, contents, and long-term viability of Hanford's aging 
underground waste tanks. While recent studies indicate that the newer, 
double-shell tanks are generally sound structurally, the condition of 
the older, single-shell tanks--nearly half of which are confirmed or 
presumed to have already leaked--is much less certain. The double-shell 
tanks were designed to allow workers to "see" between the inner and 
outer shells, monitor tank condition, and find leaks; in contrast, the 
single-shell tanks were constructed in such a way that visibility of 
and access to the deepest portions of the tanks are obstructed when 
waste is present, and monitoring is therefore difficult. DOE tank 
management officials acknowledged the lack of information about the 
overall condition of the single-shell tanks and are in early stages of 
a study to determine the tanks' structural integrity. To ascertain the 
tanks' contents, DOE has sampled and analyzed the waste and believes it 
has identified the major waste constituents, which include highly 
radioactive or very long-lived radioactive elements, hazardous 
chemicals, and some discarded equipment. All the tanks contain a 
complex variety of radioactive elements and chemicals that have been 
extensively mixed and commingled over the years. As a result, the 
contents of each tank are unique, and DOE and its contractors are 
uncertain of the specific proportions of constituents in any tank, 
uncertainty that may exacerbate the technical challenges of retrieving 
the waste. The lingering uncertainties over tank condition and 
contents, combined with the tanks' advancing age--many of the tanks 
have already exceeded their expected design life--raise serious 
questions about the tanks' long-term viability.

DOE's tank management strategy involves continuing to use Hanford's 
tanks to store waste until the waste is removed and disposed of and the 
tanks are permanently closed, a period measured in decades. 
Specifically, the strategy entails gradually emptying waste from the 
single-shell tanks into the double-shell tanks and continuing to use 
selected double-shell tanks to store waste until it can be treated and 
the tanks closed. While DOE's overall tank management approach has 
remained unchanged for nearly 2 decades, the department has been 
lengthening its implementation time frames and appears to be operating 
according to more than one schedule. For example, because of delays in 
beginning waste treatment, DOE's internal milestone for emptying single-
shell tanks is 19 years later than the date agreed to with its 
regulators. Although DOE and its regulators are discussing new tank 
management milestones, as of June 2008 no decisions had been reached. 
Meanwhile, only 7 of the 177 tanks have been emptied, and none of the 
waste has been treated. Moreover, DOE is basing its tank management 
strategy on assumptions that may be overly optimistic. For example, the 
department assumes that the tanks will remain viable throughout what 
has become a protracted waste treatment process. It also assumes that 
emptying single-shell tanks will proceed significantly faster than it 
has to date.

DOE lacks comprehensive risk information critical for weighing the 
benefits of pursuing its tank management strategy against growing 
costs. Although DOE has conducted some studies that assessed potential 
health and environmental risks posed by the waste, the department has 
not evaluated the risks posed by continuing to store waste in aging 
tanks. In addition to planning a study of the single-shell tanks' 
structural integrity, DOE is preparing an environmental impact 
statement of tank closure, which is expected to address some tank waste 
risks. This study will not, however, be completed until 2009, and the 
extent to which it will weigh the benefits against costs is uncertain. 
Without such an analysis, DOE cannot demonstrate that benefits are 
commensurate with the costs of its tank management strategy, which have 
grown significantly. DOE is nevertheless moving forward with 
negotiating new tank waste milestones.

We are recommending that DOE give priority to carrying out the 
department's assessment of the structural integrity of Hanford's single-
shell tanks--in early planning stages as of 2008--and ensure that this 
assessment includes examining key attributes such as the corrosion of 
the tanks' inner steel shells. We are also recommending that on a 
routine basis, such as every 3 to 5 years, DOE quantify the risks posed 
by the tank waste and by DOE's tank management strategy in light of the 
tanks' uncertain viability and that, using this information, DOE work 
with Ecology and EPA to reassess its tank management strategy and 
develop and agree to realistic schedule and cost milestones.

We provided a draft of this report to the Secretary of Energy for 
review and comment. In a written response, the department stated it 
does not agree that it lacks the necessary information to make informed 
decisions regarding tank integrity, waste retrieval, and treatment. DOE 
also stated it believes that it has adequate knowledge to make 
decisions and cited work performed by the Defense Nuclear Facilities 
Safety Board in 1993 and the National Academy of Sciences in 2006 as 
support that it had conducted extensive characterization of tank 
contents and resolved safety issues. However, neither of these efforts 
addressed the extent to which the aging single-shell waste tanks--about 
half of which are confirmed or presumed to have leaked--will remain 
viable during a treatment schedule that may be extended by decades. 
While DOE has made some progress in gathering data about the condition 
of the tanks and their general contents, DOE still has limited 
information about the actual condition of the single-shell tanks and 
their long-term viability. Moreover, DOE is in the early planning 
stages of a study to assess single-shell tank integrity, which 
represents the department's own acknowledgment of the need for more 
information. In our view, the department's current knowledge is not 
adequate to assess the appropriateness of its management strategy, 
which involves continuing to store waste in these tanks under 
lengthening time frames. Although DOE stated that our recommendations 
are consistent with its present and planned tank management activities 
in tank integrity, risk management, and regulatory negotiations, we are 
not convinced. We continue to believe that the evidence in this report 
shows the need for our recommendations and that, without action on each 
one, DOE can not ensure that its tank management strategy is 
appropriate in light of its lengthening treatment schedules and 
escalating costs. DOE also provided technical comments, which we 
incorporated throughout the report as appropriate.

Background:

Established in 1943, the Hanford Site produced the plutonium used in 
developing the world's first nuclear device. At the time, little 
attention was given to the resulting by-products--massive amounts of 
radioactive and chemically hazardous waste.[Footnote 4] From 1944 
through 1988, about 525 million gallons of radioactive tank waste was 
generated by Hanford's plutonium-processing plants.[Footnote 5] The 
federal government initially managed this waste by building underground 
tanks to store it until it could be treated and permanently disposed 
of; intentionally discharging it into the ground;[Footnote 6] and 
reducing its volume through various waste concentration 
methods,[Footnote 7] such as evaporating off the liquids.

From the 1940s through the mid-1960s, 149 storage tanks were built at 
Hanford. Originally designed to last 10 to 20 years until a permanent 
disposal solution could be found, each of these tanks consisted of an 
outer concrete wall lined with one layer of carbon steel. Clustered 
into 12 tank farms[Footnote 8] and buried some 6 to 11 feet beneath the 
surface, most of these single-shell tanks measure roughly 75 feet in 
diameter, range from 30 to 49 feet high, and have a capacity between 
530,000 gallons and 1 million gallons of waste.[Footnote 9] Together, 
the single-shell tanks contain almost 30 million gallons of waste; 
about 27 million gallons are in solid or semisolid form, and about 3 
million gallons are liquid. As early as 1948, concerns arose about the 
use and viability of these tanks over the long term. By 1961, leakage 
of waste from one single-shell tank into the underlying soil was 
confirmed. Later, by the mid-1990s, 67 of the single-shell tanks had 
leaked or were presumed to have leaked about 1 million gallons of waste 
into the soil. To address concerns with the design of the single-shell 
tanks, a new tank design with two carbon-steel shells was adopted in 
the late 1960s. From 1968 through 1986, 28 of these double-shell tanks, 
each with storage capacities of 1 million gallons or more (see fig. 2), 
were built and sited in 6 more tank farms at Hanford; together, these 
double-shell tanks contain about 27 million gallons of waste.

Figure 2: Dimensions and Relative Size of a Hanford Double-Shell Waste 
Storage Tank: 

This figure is an illustration of dimensions and relative size of a 
Hanford double-shell waste storage tank. 

[See PDF for image]

Source: DOE. 

Note: All of Hanford's double-shell tanks have a capacity of 1 million 
gallons or more.

[End of figure] 

In the late 1980s, DOE stopped producing nuclear materials and shifted 
its mission to treating and disposing of the decades of accumulated 
nuclear waste. At Hanford, DOE's planned cleanup process entails 
retrieving waste from the tanks;[Footnote 10] mixing this waste with 
molten glass through a process known as vitrification; and pouring the 
waste into steel canisters, where it will cool and solidify. As part of 
this process, DOE has been constructing the Hanford Waste Treatment and 
Immobilization Plant, a large complex including waste-processing 
facilities; an analytical laboratory; and more than 20 smaller, 
supporting facilities to treat and package the waste. The waste 
treatment plant is designed to separate tank waste into high-and low- 
radioactivity portions, often referred to as high-level and low- 
activity waste, respectively. The high-level fraction (which amounts to 
less than 10 percent of the total waste volume) is to be stabilized at 
the Hanford Site and then sent to a geologic repository for permanent 
disposal. DOE plans to stabilize the low-radioactivity fraction (more 
than 90 percent of the total waste volume) and dispose of it 
permanently in an on-site facility.

Over the years, the waste contained in these tanks has settled; today 
it exists in four main forms or layers:

* Vapor: Gases produced from chemical reactions and radioactive decay 
occupy tank space above the waste.

* Liquid: Fluids (supernatant) may float above a layer of settled 
solids or under a floating layer of crust; fluids may also seep into 
pore spaces or cavities of settled solids, crust, or sludge.

* Saltcake: Water-soluble compounds, such as sodium salts, can 
crystallize or solidify out of wastes to form a moist saltlike or 
crusty material.

* Sludge: Denser, water-insoluble or solid components generally settle 
to the bottom of a tank to form a thick layer having the consistency of 
peanut butter.

To carry out its missions, DOE relies almost entirely on private firms 
under contract with the department. Accordingly, DOE manages Hanford's 
tanks and tank waste through two main contracts: a tank farm operations 
contract with CH2M Hill Hanford Group Inc., which employs about 1,100 
workers, to store the waste safely and prepare it for retrieval from 
the tanks[Footnote 11] and a construction contract with Bechtel 
National Inc., which employs approximately 3,500 workers, to design, 
construct, and commission the waste treatment plant. DOE oversees these 
contractors through its Office of River Protection, which was 
established in 1998 as required by Congress. As of May 2008, the office 
had a staff of 108 DOE employees and a fiscal year 2008 budget of about 
$1 billion.

Uncertainties Raise Questions about Tanks' Long-Term Viability:

Neither DOE nor its contractors have comprehensive information about 
the overall integrity or contents of Hanford's underground waste tanks; 
as a result, they cannot predict the tanks' long-term viability with 
any degree of certainty. Although recent studies indicate that the 
newer, double-shell tanks are generally sound, the integrity of many 
single-shell tanks has been compromised in the past, and the condition 
of the rest is difficult to ascertain. Further, although DOE has 
identified the major waste constituents in the tanks, the specific 
proportions of the constituents contained in individual tanks remain 
uncertain, as does their combined effect, if any, on the tanks' 
integrity. The only certainty is that the tanks are aging, and at DOE's 
present rate of progress, all will have exceeded their design life-- 
many significantly--by the time the tanks are finally emptied and 
closed.

Integrity of Double-Shell Tanks Is Considered Sound, but Condition of 
Single-Shell Tanks Is Difficult to Ascertain:

The primary design difference between Hanford's single-and double-shell 
underground waste storage tanks--a second carbon-steel lining, or 
shell, within the outer concrete housing to provide secondary 
containment of the waste (see fig. 3)--has improved DOE's ability to 
monitor and assess the tanks' integrity and contents. The two shells in 
the double-shell tanks are separated by about 3 feet of space, which 
enables workers to use remote leak detection sensors and remotely 
operated cameras to "see" between the inner and outer shells, thereby 
making it possible to find signs of corrosion or leaks before waste 
breaches the outer shell and leaches outside the tank structure. Using 
remote cameras, ultrasonic equipment, and structural analyses, DOE 
examines about three to five tanks each year and to date has found no 
evidence of leakage from the double-shell tanks or of degradation that 
could lead to leakage during approximately the next 10 years.

Figure 3: Hanford Waste Storage Tanks with Ancillary Parts:

This figure is a diagrams showing Handford waste storage tanks with 
ancillary parts. 

[See PDF for image]

Source: GAO and DOE. 

[End of figure]

In contrast, the condition of single-shell tanks is much harder to 
ascertain. Although DOE knows that about half the single-shell tanks 
are confirmed or presumed to have leaked, indicating some kind of liner 
failure, it has limited means to assess the leak integrity of the 
remaining single-shell tanks. DOE uses three primary methods to monitor 
waste and determine if leaks have occurred, although each of these 
methods has limitations.

* First, DOE periodically compares waste levels in each tank with prior 
waste records to detect major fluctuations in waste level, which may 
have been caused by leaks. This method has limitations because in many 
tanks, especially those with single shells, thick layers of waste can 
obscure the liquid sandwiched between them. To monitor liquid levels, 
DOE has placed liquid observation devices that extend below the layers 
of waste in about half of the single-shell tanks. Nevertheless, it is 
difficult, and in some cases nearly impossible, to determine if the 
waste level in a tank has changed. In tanks with liquid trapped between 
layers of waste, even if the overall waste level does not appear to 
have changed, liquid waste could still have leaked out.

* Second, DOE can monitor the waste in a tank using a remotely operated 
camera lowered into the tank's interior. The camera can be used only in 
the space above the waste, however, because the waste obscures the rest 
of the tank from the camera's view (see fig. 4). Although this method 
is useful for monitoring certain conditions, it is not effective for 
detecting tank leaks, which do not produce a visible change or a 
visible loss of liquid, because only a breach of the steel lining 
covered by or adjacent to the waste would cause a leak.

* Third, to help address these in-tank monitoring limitations, DOE has 
built numerous wells around the tanks, which contain monitoring 
equipment for detecting leaks. Even so, because many of the single- 
shell tanks have already leaked waste into the soil, detecting further 
leaks can be difficult, depending on the location of the leak relative 
to the monitoring well and the waste's radioactivity. DOE tank waste 
management and Ecology officials told us that unless significant 
quantities of waste--4,000 gallons or more--leaked near one of the 
wells, they would be unlikely to detect it.

Figure 4: Waste Inside a Single-Shell Tank at Hanford:

This figure is a picture of waste inside a single-shell tank at 
Hanford. 

[See PDF for image]

Source: DOE. 

[End of figure]

DOE tank management officials acknowledge that the integrity of the 
single-shell tanks is a continuing uncertainty--with potentially 
significant effects on DOE's tank management strategy--and have taken 
steps, such as limited examination of the tanks' external structure and 
in-tank observations and analysis, to learn more about the condition of 
the single-shell tanks. In 2002, DOE attempted to assess the condition 
of the single-shell tanks to ensure that the tanks would not experience 
a catastrophic structural failure before tank waste cleanup activities 
were completed.[Footnote 12] Using photographs, video cameras, and leak-
monitoring results, DOE studied the structural characteristics of the 
reinforced concrete exterior; the condition of the tanks' concrete 
tops, or domes; and the visible portion of the tank shells' interior. 
The waste in the tanks, and the tanks' location several feet below 
ground level, however, prevented DOE from studying the concrete 
exterior of most of the tanks or the bottom and concrete foundation of 
any of the tanks. Despite these limitations and the fact that many 
tanks had already leaked, the study concluded that the single-shell 
tanks' overall structural integrity was sound and that the tanks were 
structurally adequate for continuing to store the waste.

The department lacks conclusive information about the emptied tanks' 
condition, which might offer insights into the condition of other 
single-shell tanks that have yet to be emptied. DOE has used 
surveillance cameras to make limited observations of the seven single- 
shell tanks that have been emptied; DOE has not, however, thoroughly 
examined any of the seven emptied tanks. From the surveillance camera 
views, DOE tank management officials told us that the inner shells in 
these tanks, including the four tanks that leaked waste in the 1980s, 
show signs of corrosion, but despite long-term immersion in waste, the 
tanks' sides and bottoms generally appeared in good condition. Still, 
these officials acknowledged that such surveillance work cannot reveal 
a complete picture of the tanks' integrity because small corrosion 
leaks are very difficult, if not impossible, to detect with a 
surveillance camera; these preliminary observations are thus 
inconclusive at best. Further, although DOE completed waste retrieval 
from the first tank in 2003, it has yet to perform a comprehensive 
study of this tank's interior. DOE officials told us that they were in 
early stages of planning to further study the single-shell tanks. 
According to the manager of Hanford's River Protection office, this 
study is expected to take several years to complete. DOE plans to spend 
about $800,000 in fiscal year 2008 to plan how to proceed with the 
study and has projected expenditures of about $2.5 million for fiscal 
year 2009 to begin it.

DOE Knows the General Composition of Hanford's Tank Waste but Not the 
Specific Constituents in Each Tank:

DOE believes that it has an adequate understanding of the tank waste's 
general composition but acknowledges it has limited information on the 
specific proportions of constituents in each tank. Routine sampling and 
analysis over more than 2 decades[Footnote 13] show that the tanks 
contain millions of gallons of highly radioactive or long-lived 
radioactive materials; tons of hazardous chemicals; and a variety of 
miscellaneous materials, such as discarded equipment.

About 46 different radioactive elements--by-products of chemically 
separating plutonium from uranium during weapons production--represent 
the majority of the radioactivity currently residing in the tanks. Some 
of these elements lose most of their radioactivity in relatively short 
periods of time, while others remain radioactive for millions of years. 
The rate of radioactive decay is measured in half-lives, that is, the 
time required for half the atoms in a radioactive substance to 
disintegrate, or decay, and release their radiation. The half-lives of 
major radioactive tank constituents differ widely. The vast majority 
(98 percent) of the tank waste's radioactivity comes from two elements, 
strontium-90 and cesium-137, which have half-lives of about 29 and 30 
years, respectively. The remaining radioactive elements, which account 
for about 2 percent of the waste's total radioactivity, have much 
longer half-lives. For example, the half-life of technetium-99 is 
213,000 years, and that of iodine-129 is 15.7 million years.

Although some of the tanks once contained radioactive materials "hot" 
enough that the tanks self-boiled--that is, the temperature resulting 
from the radioactive decay reached 280 to 320 degrees Fahrenheit and 
stayed high for a decade or more--the waste's overall radioactivity is 
decaying over time (see fig. 5), thus lowering the risk of exposure to 
radioactivity for humans and the environment. As we reported in 2003 on 
the basis of radioactive levels measured as of August 2002, within 100 
years, more than 90 percent of the radioactivity in the tanks will have 
dissipated, and within 300 years, 99.8 percent will disappear.[Footnote 
14]

Figure 5: Declining Radioactivity in Tank Waste at the Hanford Site, 
2008 to 2308:

This figure is a line graph showing declining radioactivity in tank 
waste at the Hanford site, 2008 to 2038. The X axis represents the 
year, and the Y axis represents the total curies (in millions). 

Year: 2008; 
Total curies: 176,770,000. 

Year: 2018; 
Total curies: 140,126,000. 

Year: 2028; 
Total curies: 111,195,000. 

Year: 2038; 
Total curies: 88,319,000. 

Year: 2048; 
Total curies: 70,232,000. 

Year: 2058; 
Total curies: 55,917,500. 

Year: 2068; 
Total curies: 44,588,000. 

Year: 2078; 
Total curies: 35,612,000. 

Year: 2088; 
Total curies: 28,500,000. 

Year: 2098; 
Total curies: 22,858,000. 

Year: 2108; 
Total curies: 18,383,000. 

Year: 2118; 
Total curies: 14,826,000. 

Year: 2128; 
Total curies: 11,998,000. 

Year: 2138; 
Total curies: 9,746,000. 

Year: 2148; 
Total curies: 7,951,000. 

Year: 2158; 
Total curies: 6,517,440. 

Year: 2168; 
Total curies: 5,370,930. 

Year: 2178; 
Total curies: 4,451,670. 

Year: 2188; 
Total curies: 3,713,000. 

Year: 2198; 
Total curies: 3,118,320. 

Year: 2208; 
Total curies: 2,637,840. 

Year: 2218; 
Total curies: 2,248,000. 

Year: 2228; 
Total curies: 1,931,000. 

Year: 2238; 
Total curies: 1,671,000. 

Year: 2248; 
Total curies: 1,459,000. 

Year: 2258; 
Total curies: 1,283,000. 

Year: 2268; 
Total curies: 1,138,000. 

Year: 2278; 
Total curies: 1,016,800. 

Year: 2288; 
Total curies: 914,965. 

Year: 2298; 
Total curies: 828,946. 

Year: 2308; 
Total curies: 755,875. 

[See PDF for image]

Source: GAO and DOE. 

Note: A curie is a measure of radioactivity equivalent to 37 billion 
atomic disintegrations per second.

[End of figure] 

The tanks also contain large volumes of hazardous chemical waste, 
including various metal hydroxides, oxides, and carbonates. Similar to 
the radioactive by-products of plutonium production, some of these 
chemicals--including acids, caustic sodas, solvents, and toxic heavy 
metals such as chromium--came from chemically reprocessing spent 
nuclear fuel to extract weapons-grade plutonium. A 1997 tank waste 
characterization study stated that "Hanford waste tanks are, in effect, 
slow chemical reactors in which an unknown but large number of chemical 
and radiochemical reactions are running simultaneously."[Footnote 15] 
Altogether, DOE added about 240,000 tons of chemicals to the tanks from 
the 1940s to the mid-1980s. A majority of the chemicals (caustics, such 
as sodium hydroxide) were added to neutralize toxic reprocessing acids 
in the waste; other chemicals, such as solvents, ferrocyanide, and 
several organic compounds, were added during various waste extraction 
operations to help recover selected radioactive elements (uranium, 
cesium, and strontium) for reuse. These hazardous chemicals are 
dangerous to human health, and they can remain dangerous for thousands 
of years.

Finally, the tanks contain a variety of miscellaneous material, such as 
discarded equipment, cement to soak up liquids, casks of experimental 
fuel elements, and plastic bottles containing plutonium and uranium. 
These items were placed in the tanks during operations or in some 
cases, intentionally discarded. Although these items may not add 
significantly to the danger of materials already in the tanks, they may 
further complicate waste retrieval activities.

Beyond the general characterization of tank wastes, DOE lacks knowledge 
of the specific proportions of constituents in each tank. The 
radioactive elements, chemicals, and miscellaneous materials have been 
extensively mixed and commingled over the years. Wastes were mixed as 
they initially went into the tanks and were transferred extensively 
between tanks. Such waste transfers compounded existing uncertainties 
about waste composition because of the department's poor record 
keeping, which, as we reported in 1991 and again in 1996, was 
incomplete and often inaccurate.[Footnote 16] Despite DOE's sampling 
efforts, the viscous and layered consistency of the waste has 
challenged measurement of physical and chemical properties. For 
example, given the multitude of waste constituents in a tank, taking 1- 
to 3-inch-wide samples that extend from the surface of the waste to the 
bottom of a tank that is 75 feet wide may not always produce 
representative results. DOE contractors acknowledged that they do not 
know the specific proportions of wastes in any given tank, and they 
continue to characterize tank wastes to mitigate corrosion; understand 
future waste delivery, treatment, and disposal needs; and support 
future waste retrieval and closure activities. Still, understanding the 
types and quantity of waste constituents in each tank and the effect, 
if any, this waste has on the tanks' integrity may be critical to 
predict how long they can be safely used. Recognizing this concern, DOE 
plans to further study the long-term integrity of the single-shell 
tanks and, in an effort to extend tank life span, has tried to control 
the acidity of the waste in the double-shell tanks to minimize its 
corrosive effects.

Many Tanks Have Exceeded Their Expected Life Spans, Raising Questions 
about Continued Viability:

While uncertainties about the tanks' structural integrity and contents 
persist, the aging of the tanks goes without question. By 1987, all the 
single-shell tanks had already lasted beyond their estimated design 
life of 10 to 20 years. Some of these tanks may be more than 80 years 
old by the time they are emptied and the tank farms are closed (see 
app. II). Although none of the double-shell tanks have yet exceeded 
their estimated design life of 25 to 50 years, all will have done so by 
the time waste treatment is complete and the last of them has been 
emptied and closed (see app. III).

While a tank's design life is not a firm deadline beyond which a tank 
is no longer usable, site engineers considered design life a reasonable 
estimate of how long a tank could be expected to contain the 
radioactive and hazardous wastes and did not regard the tanks as a 
permanent solution to DOE's weapons production legacy. In the 1940s and 
1950s, site contractors viewed tank failures as inevitable and assumed 
that as the tanks failed, new tanks would be constructed to store the 
waste until a more permanent disposal solution could be 
developed.[Footnote 17] DOE and its contractor acknowledge that aging 
equipment is subject to more frequent failure. The likelihood of a 
major failure of a tank increases with time.[Footnote 18] The 
conclusions of a 2007 Ecology study on the single-shell tanks seem to 
agree with this position. From an evaluation of the tanks' leak 
history, this study concluded that the probability of a single-shell 
tank's leaking may double about every 10 years. The study estimated 
that about half (41 tanks) of the single-shell tanks designated as 
sound could leak waste into the ground by the time they are 
emptied.[Footnote 19]

Regardless of whether the tanks have exceeded their design life, their 
long-term viability remains unknown. Given the uncertainties over the 
bottom portions and foundations of the single-shell tanks uncovered by 
DOE's 2002 study, and that 67 tanks have leaked or are presumed to have 
already leaked and additional tanks are likely to leak in the future, 
these tanks' viability is both questionable and unpredictable. 
Furthermore, according to independent experts, DOE has never controlled 
the chemical composition of the wastes in the single-shell tanks to 
reduce corrosion of the tanks' steel liners, as required for the double-
shell tanks.[Footnote 20] It also remains unclear to what extent the 
single-shell tank study being planned will evaluate the expected 
viability of these tanks throughout the remainder of the treatment 
process. As for the double-shell tanks, DOE has taken steps to try to 
assess whether they will remain usable until they are emptied.[Footnote 
21] An independent panel of experts, including engineers, chemists, and 
corrosion experts from DOE sites, academia, and industry analyzed 
actual corrosion rates of the inner carbon-steel linings of the 28 
double-shell tanks. Using these corrosion rates, the experts projected 
when future leaks in the tanks were likely to occur. They concluded 
that in a worst-case scenario--as when the waste is highly corrosive-- 
assuming corrosion rates continue as observed, as many as 7 double- 
shell tanks may develop leaks in their inner steel shells between 2037 
and 2043.[Footnote 22] Another study conducted by an independent 
professional engineer for DOE's contractor used laboratory corrosion 
rate data, rather than rates from in-tank corrosion monitoring. 
Assuming that tank shell corrosion rates would not necessarily remain 
constant, this study concluded that the inner steel shell of all the 
double-shell tanks would be capable of containing the waste without 
developing corrosion leaks until about 2083.[Footnote 23] Given these 
conflicting conclusions, DOE tank management officials continue to 
study the condition of the double-shell tanks and believe that they 
will remain sound during an extended waste storage schedule.

DOE's Tank Management Strategy Involves Continued Use of the Aging 
Tanks, Perhaps for Decades:

DOE's strategy for managing Hanford's tanks involves transferring waste 
from the single-to the double-shell tanks and using the latter to store 
the waste until it can be treated and the tanks closed. With Hanford's 
waste treatment plant still under construction, DOE is carrying out 
this strategy under lengthening and seemingly disparate time frames. 
DOE's strategy and schedule also appear to rely on overly optimistic 
assumptions, in particular, that the aging tanks will remain viable 
throughout the treatment process and that sufficient double-shell tank 
space will be available to hold waste retrieved from the single-shell 
tanks.

DOE's Tank Management Strategy Calls for Using the Aging Tanks Until 
They Can Be Emptied and Closed:

DOE has been gradually emptying the liquid waste from the single-shell 
tanks into the double-shell tanks. Beginning in the 1970s, DOE 
transferred as much liquid as possible from the single-shell tanks, a 
process called interim stabilization, to minimize or prevent further 
leaks of waste from these aging tanks to the soil below. By May 2005, 
DOE had completed the interim stabilization of all single-shell tanks. 
Because of the layered nature of tank waste, however, DOE was unable to 
remove all the liquid. As of February 2008 (the latest date for which 
data were available for this report), DOE reported that about 3 million 
gallons of liquid waste remains in these tanks, most of it unpumpable. 
Of this remaining liquid waste, about one-third, or 1 million gallons, 
resides in tanks known or presumed to have already leaked.

In 1998, DOE began emptying the single-shell tanks of their remaining 
waste, mostly saltcake and sludge, and transferring it to double-shell 
tanks, where it will be temporarily stored until the waste treatment 
plant becomes operational. To loosen and retrieve the waste from tanks, 
DOE has used a variety of technologies, including sprays of acid or 
water to help break up the waste and a vacuumlike system to suck up and 
remove waste through openings, called risers, in the top of the tank 
(see fig. 3). Under the Tri-Party Agreement, DOE has agreed to remove 
as much waste from the tanks as technically possible and the volume of 
waste remaining may generally not exceed specified volumes.[Footnote 
24] According to a DOE official, these volume limits were set to ensure 
that at least 99 percent of the waste was removed from the single-shell 
tanks.

As all the tanks are emptied of as much waste as practical, DOE expects 
to first close the single-shell and then the double-shell tanks, along 
with ancillary piping and other instruments. To date, the department 
has not yet reached agreement with its regulators on final closure of 
the tanks. Regulatory alternatives for closing the tanks are either 
"clean closure," a regulatory concept under which the tanks themselves, 
ancillary equipment, and contaminated soil would be exhumed, treated, 
and disposed of as radioactive waste, or "closure as a landfill," in 
which DOE would leave a small amount of waste in the each tank; fill 
each with grout, a cementlike material; and monitor tank conditions in 
perpetuity. As of May 2008, DOE was preparing an environmental impact 
statement that evaluates alternatives for closing the tanks, including 
how much waste can be left in the tanks at closing. DOE does not expect 
to issue the final statement before late 2009, with a decision about 
tank closure to follow later.

DOE Appears to Be Operating under More Than One Schedule:

Within DOE's general strategy for addressing the aging tanks, time 
frames for completing specific actions, such as emptying the tanks and 
closing them, remain in flux. Under the existing Tri-Party Agreement, 
DOE agreed to empty all 149 single-shell tanks by September 2018 and to 
close them by 2024.[Footnote 25] These milestones were tied to waste 
treatment operations, which were scheduled to be complete by December 
31, 2028.[Footnote 26] As of May 2008, however, the startup of 
Hanford's waste treatment plant had been delayed by at least 8 years, 
and it was unclear when waste treatment operations would be complete. 
Moreover, DOE has made limited progress in actually emptying the tanks, 
and at its present rate of progress, it will not achieve the milestones 
it agreed to.

In contrast to its Tri-Party Agreement commitments, DOE's own internal 
project baseline schedule[Footnote 27] (approved in mid-2007) for 
emptying and closing the tanks reflects time frames almost 2 decades 
later. For example, according to this baseline, emptying the single- 
shell tanks will be completed 19 years later than agreed to in the Tri- 
Party Agreement. DOE officials told us that this baseline schedule 
reflects a 5-year delay in the start of waste treatment operations and 
a lengthened waste treatment period. Since the baseline schedule was 
developed, however, DOE has acknowledged that the start of waste 
treatment operations will be delayed at least 8 years (from 2011 to 
2019), not 5, most likely making DOE's approved baseline schedule for 
emptying the tanks unachievable. In February 2008, DOE prepared an 
internal single-shell tank waste retrieval analysis that reflects this 
8-year delay.[Footnote 28] Under this new scenario, DOE postpones 
emptying all single-shell tanks from 2018 to at least 2047, a delay of 
29 years from the agreed-to Tri-Party Agreement date, with tank closure 
to follow. Although DOE officials said this analysis was not a schedule 
to which the agency was working, they acknowledged that the time frames 
in the analysis more accurately reflect what the agency believes it can 
achieve given the waste treatment plant delay.[Footnote 29]

DOE has been negotiating with Ecology and EPA since May 2007 to extend 
the Tri-Party Agreement milestones, including dates for emptying and 
closing the tanks. DOE acknowledged that it could not meet the current 
Tri-Party Agreement and instead proposed to regulators that it empty 
the single-shell tanks by 2040--a delay of 22 years. Given the delays 
in starting waste treatment plant operations and DOE's February 2008 
single-shell tank waste retrieval analysis, however, it is unclear 
whether the proposed changes to the Tri-Party Agreement dates are 
realistic.

DOE's Lengthening Time Frames Incorporate Assumptions That Seem Overly 
Optimistic:

In carrying out its tank management strategy under successively 
lengthening time frames, DOE is relying on some key assumptions that 
may be overly optimistic.

* The aging tanks will remain viable until they can be emptied and 
closed. At the foundation of DOE's strategy lies the department's 
assumption that the tanks will remain viable throughout what has become 
a protracted waste treatment process. At the time they were built, the 
single-shell tanks were intended to be in service for 10 to 20 years, 
but under DOE's current plan, some of these tanks will be more than 80 
years old by the time they are emptied. Concerns have been raised over 
the years about the risk of tank failure, most recently in an internal 
analysis assessing management risks associated with tank farm 
activities, where the responsible contractor said that the likelihood 
of a major tank failure or failure of ancillary systems increases over 
time.

* Double-shell tank space will be sufficient to receive all the waste 
retrieved from single-shell tanks until waste treatment operations can 
begin. DOE also assumes that the 28 double-shell tanks will have enough 
space to hold waste transferred from single-shell tanks until the waste 
treatment plant begins operating. The double-shell tanks have an 
estimated capacity of slightly over 32 million gallons and, as of 
February 2008, contained nearly 27 million gallons of waste. To fit the 
expected volume of single-shell tank waste, plus liquids added in 
emptying these tanks, DOE plans to evaporate off as much liquid as 
possible, concentrating it for storage in the double-shell tanks. But 
DOE's evaporator facility is 31 years old, and an internal DOE 2006 
document identified evaporator reliability as a critical challenge to 
meeting project goals.[Footnote 30] Unplanned evaporator maintenance 
could in the worst case result in delays of a year or more. In 
addition, any failure of a double-shell tank would further reduce 
available space. Although DOE officials told us they believe that 
sufficient double-shell tank space will remain available, the 2006 DOE 
document noted that management of double-shell tank space remains 
critical to successful completion of the entire waste treatment 
operation.

* Emptying single-shell tanks will proceed two to three times faster 
than it has to date. DOE's tank management strategy assumes that the 
department can progress with waste retrieval from the single-shell 
tanks at a rate that contrasts with experience so far. In its February 
2008 single-shell retrieval analysis, DOE shows completion of single- 
shell tank retrieval in 2047 if a total of 33 tanks are emptied through 
2019--a waste retrieval pace averaging more than 3 tanks per 
year.[Footnote 31] Since 1998, however, DOE has emptied only 7 tanks 
and is in the process of emptying 3 more--a rate of about 1 tank per 
year. Further, 4 of the 7 emptied tanks are among the smallest, at 
55,000 gallons of capacity, and contain relatively small amounts of 
residual waste. The other 3 tanks range in capacity from 530,000 to 
758,000 gallons, and each took almost a year or more to empty. 
Moreover, a 2007 tank spill illustrates that a relatively small spill 
can halt retrieval activities, further complicating schedules. On July 
27, 2007, during retrieval of radioactive mixed waste from a 758,000- 
gallon single-shell tank, a pump failed, spilling 85 gallons of highly 
radioactive waste to the ground. At least two workers were exposed to 
chemical vapors, and later several workers reported health effects they 
believed to be related to the spill. Retrieval operations for all 
single-shell tanks were suspended after the accident, and DOE did not 
resume operations until June 2008, a delay of 11 months. In addition, 
the accident added at least $8 million to the retrieval cost for that 
tank. Hanford project management officials acknowledged that such an 
ambitious retrieval schedule might not be achievable. DOE's site 
manager for the Office of River Protection told us that she believed 
DOE could achieve a retrieval rate of about 1.7 tanks per year until 
2019. In its fiscal year 2009 budget submitted to Congress, however, 
DOE indicated that it could achieve retrieval of waste from only 1 tank.

DOE Cannot Weigh the Benefits of Pursuing Its Tank Management Strategy 
against Growing Costs Because It Lacks Critical Information:

Without a comprehensive analysis that quantifies the risks of tank 
waste and the proposed strategies to address them, DOE lacks critical 
information to weigh the benefits of pursuing its present strategy 
against costs that continue to climb. DOE has undertaken some studies 
that assess general tank waste risks, but these studies lack detailed, 
tank-farm-specific information, not only about the tanks' long-term 
viability but also about incremental changes in risks associated with 
remediation actions. As a result, DOE, Congress, and the public cannot 
be assured that DOE's present strategy appropriately balances risk 
reduction with cost.

DOE's Past and Present Risk Studies Have Not Explicitly Considered 
Health and Environmental Risks Associated with Extended Use of the 
Tanks:

DOE has taken the position that using a risk-based approach to managing 
its tank waste is a top priority. In addressing the progress of 
cleaning up Hanford's underground tanks in its fiscal year 2009 
congressional budget request, DOE stated that it is pursuing a risk- 
based approach that focuses first on the greatest contributors to risk. 
In April 2008, the Assistant Secretary for Environmental Management 
reemphasized that the department would follow a risk-based approach and 
announced that DOE would give top priority to retrieving and treating 
the radioactive waste in the tanks. In addition, DOE's own project 
management order and implementing guidance calls for the department to 
consider programmatic risk before proceeding with a project.[Footnote 
32] In actual practice, DOE's main tank risk studies have looked at the 
long-term health and environmental risks of the waste in the tanks, but 
none of the studies has explicitly investigated such risks in 
association with using the tanks for an extended period of time:

* DOE's 1996 environmental impact statement documented and analyzed 
potential environmental consequences related to 10 proposed alternative 
approaches to cleanup of the tank waste at the Hanford Site.[Footnote 
33] The environmental impact statement evaluated the short-and long- 
term effects of these alternatives on site workers, the public, and the 
environment; it also compared the costs and technical and regulatory 
feasibility associated with each alternative, although the study did 
not make clear how DOE compared these factors to arrive at its 
preferred alternative for cleanup. The study did not purport to analyze 
the tanks' condition or long-term viability or the risks posed by 
leaving the waste in the tanks for several more decades. Rather, DOE 
assumed that no further waste leaks would occur and that both single- 
and double-shell tanks would maintain their structural integrity for 
the next 100 years.

* A DOE 2006 performance assessment of the single-shell tanks estimated 
the potential health and environmental effects that may remain after 
the single-shell tanks are emptied under DOE's current 
strategy.[Footnote 34] This study assumed that 99 percent of the waste 
would be removed from the tanks and treated and that the tanks 
themselves would be left in the ground after retrieval. The study 
concluded that after 99 percent of the waste had been retrieved from 
the tanks and the tanks were filled with grout, the groundwater beneath 
the tanks would never exceed drinking water standards, even 4,000 to 
6,000 years from now. The study did not assess the short-term risks to 
Hanford Site workers, the public, or the environment, but it did 
evaluate long-term risks as far as 10,000 years into the future. In 
addition, like the 1996 environmental impact statement, this study did 
not attempt to analyze the tanks' condition or long-term viability.

* DOE is preparing an environmental impact statement evaluating a 
number of potential strategies for permanently closing the tanks after 
the waste has been retrieved. According to DOE, this study will include 
an analysis of (1) the costs and risks posed by waste left in tanks 
under a number of different closure configurations; (2) the 
contamination associated with other waste sites at Hanford; and (3) 
risks under various treatment, disposal, and closure scenarios to 
workers, the public, and the environment.[Footnote 35] According to DOE 
officials, this study is not intended to assess the tanks' present 
condition or their ability to continue safely storing waste until 
retrieval. Although we have discussed the progress of this study with 
DOE officials, drafts of the study were not available at the time of 
our review. We could not therefore determine whether or to what extent 
this new study will detail the "risk-based" approach that we believe is 
needed for making key decisions about waste retrieval and final closure 
of the tanks. Both EPA and Ecology officials stated that this study 
will contribute to the risk information available on tank wastes but 
will not represent a comprehensive study of those risks. They 
acknowledged that even after this study is completed, more data will 
likely be needed to make long-term decisions about the risks of using 
the tanks over an extended period. Meanwhile, DOE is proceeding under 
its current tank management strategy and renegotiating new milestones 
with its regulators, even though the department does not expect to 
issue the final environmental impact statement before late 2009, with a 
decision about tank closure to follow later.

DOE Has Not Demonstrated That Its Tank Management Strategy Is 
Appropriate in Light of Rising Costs:

According to DOE and its tank farm contractor's own estimates, the cost 
of retrieving Hanford's tank waste and maintaining and closing the 
tanks is escalating. DOE estimated in 2003 that waste retrieval and 
closure costs from fiscal year 2007 onward--in addition to the $236 
million already spent to empty the first seven tanks--would be $4.3 
billion. By 2006, this estimate had grown to $7.6 billion.[Footnote 36] 
As DOE empties tanks, it has found that its estimates for retrieving 
the waste have significantly understated actual costs. For example, in 
2003, DOE estimated that retrieving waste from all the single-shell 
tanks would cost approximately $1.1 billion, or an average of about 
$7.6 million per tank. The actual costs of removing waste from the 
first seven tanks have totaled about $236 million, or about $34 million 
per tank.[Footnote 37] Because four of the emptied tanks were Hanford's 
smallest tanks, actual costs for the more-numerous larger tanks could 
be much higher. Moreover, as DOE continues to extend its time frames 
for tank waste retrieval, the time and costs for monitoring and 
maintaining the tanks also continue to expand.

DOE and its contractor have also found that the costs of retrieving the 
last portion of waste from a tank can be costly. Yet in the absence of 
specific risk analyses, the accompanying reduction in risk, if any, is 
unclear. Specifically, DOE estimates that the cost of retrieving the 
final 15 percent of waste can equal or exceed the cost of removing the 
initial 85 percent (the cost per gallon can be as much as three times 
higher); in contrast, DOE has little information about any concomitant 
risk reduction. Our review did find one case where DOE and its tank 
farm contractor weighed the relative risks, benefits, and costs of 
retrieving the last portion of waste from a tank. After retrieving all 
but just over 1 percent (or about 400 cubic feet) of the waste in tank 
C-106, DOE analyzed the costs and risks associated with retrieving the 
rest of the waste. This analysis concluded that the risk to workers 
from removing the waste, combined with the associated high cost, 
outweighed a relatively minimal reduction in risk to the public and 
future users of the site.[Footnote 38] The analysis determined that the 
cost of removing each additional cubic foot, or about 8 gallons, of 
waste ranged from $35,000 to $84,000--in other words, from 7 to 16 
times the average cost per cubic foot to retrieve the first nearly 99 
percent of the waste.

Until DOE completes an analysis of risks to human health and the 
environment due to the waste in the tanks throughout the retrieval and 
closure process, DOE cannot demonstrate the risk reductions that will 
be achieved by its increasingly costly tank management strategy. 
Without quantifying these risks and comparing the data to the costs 
associated with various tank management approaches, DOE cannot be sure 
that it has developed a strategy that appropriately addresses the risks 
posed by the tank waste to workers, who are most vulnerable to direct 
exposure during retrieval operations; the public, who live near the 
site or will use the site in future years; and the environment. 
Hanford's manager of the Office of River Protection told us that having 
this kind of risk information would be valuable in negotiating tank 
closure guidelines and standards with federal and state environmental 
agencies and in controlling costs. To date, however, such information 
has not been available.

Conclusions:

DOE has spent billions of dollars over the last 2 decades managing 
Hanford's underground tanks and the radioactive and hazardous wastes 
they contain; nevertheless, progress in emptying the tanks has been 
limited. In addition, many critical uncertainties--such as whether the 
tanks can safely be used until all have been emptied and closed-- 
remain. In the absence of comprehensive information, DOE is relying on 
several key assumptions to carry out its tank management strategy, some 
of which seem overly optimistic in light of DOE's past experiences. We 
recognize that, with technical complexities, intensifying fiscal 
pressures, and multiple stakeholders with competing visions of success, 
DOE faces unique challenges in carrying out its responsibility to 
protect people and the environment during its tank remediation efforts. 
Nevertheless, we believe that fulfilling this responsibility requires a 
strategy grounded in fundamental information about the tanks and the 
risks they pose as they are emptied and closed. DOE's knowledge about 
tank integrity, tank viability over time, and tank risk is still 
incomplete. Consequently, DOE cannot appropriately weigh the relative 
risks of its strategy to workers, the public, and the environment 
against the climbing costs or weigh the risks and costs of its present 
strategy against other possible options for managing the tanks and 
their waste. Moreover, in the absence of this needed information, DOE 
may continue to face difficulties in developing achievable and reliable 
remediation milestones.

Recommendations for Executive Action:

To ensure that DOE has the fundamental information needed to make 
appropriate and cost-effective decisions about how to manage Hanford's 
tank waste, we recommend that the Secretary of Energy take the 
following three actions:

* Give priority to carrying out the department's assessment, in early 
planning stages as of 2008, of the structural integrity of Hanford's 
single-shell tanks--an effort we fully support--and ensure that this 
assessment includes examining the following key attributes: corrosion 
of the tanks' inner steel shells; the condition of concrete domes and 
outer shells, especially where waste has leaked; the integrity of long- 
obscured parts of the tanks for tanks that have been emptied; and the 
long-term viability of the tanks in light of their increasing age and 
DOE's extended schedule for waste retrieval, waste treatment, and tank 
closure.

* On a routine basis--such as every 3 to 5 years--specifically quantify 
the risks posed by the tank waste to workers, the public, and the 
environment and the risks posed by DOE's tank management strategy in 
light of the tanks' questionable viability.

* Work with Ecology and EPA to (1) reassess its tank management 
strategy, incorporating quantified risk information, and (2) develop 
and agree to realistic schedule and cost milestones.

Agency Comments and Our Evaluation:

We provided a draft of this report to the Secretary of Energy for 
review and comment. In a written response, DOE's Principal Deputy 
Assistant Secretary for Environmental Management, acting for the 
Assistant Secretary for Environmental Management, stated the department 
does not agree that it lacks the necessary information to make informed 
decisions regarding tank integrity, waste retrieval, and treatment but 
views the report's recommendations as consistent with the department's 
present and planned activities in tank integrity, risk management, and 
regulatory negotiations. DOE also provided technical comments, which we 
incorporated throughout the report as appropriate. DOE's comments are 
reproduced in appendix IV.

Regarding our report's conclusions, DOE stated its belief that it has 
adequate knowledge to make decisions about tank waste storage, 
retrieval, and treatment, although it acknowledged that as the mission 
progresses, additional tank integrity monitoring, waste 
characterization, and development of retrieval technology will be 
required. In its response, DOE cited work by the Defense Nuclear 
Facilities Safety Board and the National Academy of Sciences as support 
that it has adequate knowledge of the tanks and their contents.

DOE stated that, working with its regulators and the Safety Board, it 
had conducted extensive characterization of tank contents, resolved 
safety issues, and implemented the Safety Board's recommendation. This 
1993 recommendation focused on the safety of selected Hanford tanks, 
specifically those containing potentially flammable and explosive 
chemicals. The Safety Board did not address the continued use, 
condition, or viability of Hanford's waste tanks during a treatment 
schedule that may be extended by decades. DOE also stated that in a 
2006 report, the National Academy of Sciences concluded that the 
department's knowledge of tank waste characteristics was adequate for 
waste retrieval activities. The National Academy of Sciences, however, 
made this statement within the context of "waste processing and the 
design of processing facilities." Its report acknowledged that the 
tanks still needed to be "sampled for specific data needs," which at 
Hanford are driven by waste compatibility, chemistry control to 
mitigate corrosion, and other factors. Similar to the Safety Board's 
recommendation, this report did not address the extent to which single- 
shell waste tanks--about half of which are confirmed or presumed to 
have leaked--will remain viable under the lengthening cleanup time 
frames.

Our report recognizes that DOE has made some progress in gaining data 
about the condition of the tanks, in particular the double-shell tanks, 
and general tank contents. Despite its monitoring efforts, however, the 
department still has limited information about the actual condition of 
the single-shell tanks. For example, DOE has performed limited 
examinations of the condition of the tanks' inner steel shells beneath 
the waste and the buried concrete exteriors and foundations-- 
information that is critical for assessing the long-term viability of 
these tanks. Moreover, DOE is in early planning stages of a multiyear 
study to assess single-shell tank integrity, which represents the 
department's own acknowledgment of the need for more information. At 
this early stage, it is unclear if or when this study will provide DOE 
with more comprehensive information. Without timely execution of this 
study, neither DOE nor its regulators can benefit from the information 
the study would provide as they negotiate a new schedule for retrieving 
the tank waste and closing the tanks. Thus, in our view, DOE's current 
knowledge is not adequate, for the single-shell tanks in particular, to 
assess the appropriateness of the department's tank management 
strategy--which involves continuing to store waste in aging tanks until 
they can be emptied and closed--especially in light of lengthening 
cleanup time frames.

Regarding our report's recommendations, DOE stated that it views them 
as consistent with its present and planned activities; nevertheless, we 
are not convinced. We continue to believe that the department must give 
priority to its assessment of single-shell tank integrity, quantify the 
risks posed by the tank waste and the tank management strategy, and 
work with Ecology and EPA to reassess its strategy and develop 
realistic milestones. Without these specific steps, DOE can not ensure 
that its tank management strategy is appropriate in light of escalating 
costs.

We are sending copies of this report to other interested congressional 
committees and to the Secretary of Energy. We will also make copies 
available to others upon request. In addition, the report will be 
available at no charge on the GAO Web site at [hyperlink, 
http://www.gao.gov].

If you or your staffs have any questions regarding this report, please 
contact me at (202) 512-3841 or aloisee@gao.gov. Contact points for our 
Offices of Congressional Relations and Public Affairs may be found on 
the last page of this report. Key contributors are listed in appendix V.

Signed by: 

Gene Aloise: 

Director, Natural Resources and Environment:

[End of section]

Appendix I: Scope and Methodology:

To determine the current condition, contents, and long-term viability 
of Hanford's underground tanks, we gathered and reviewed numerous 
reports and studies addressing the tanks' physical status, expected 
design life, age, and integrity. To understand the tanks' physical 
condition, we reviewed historical as well as current documents that 
describe the condition of the tanks' carbon-steel shells, concrete 
domes and exteriors, and ancillary piping and equipment. We reviewed 
studies, including tank waste sampling and analysis data, to document 
the major radioactive constituents, chemically hazardous materials, and 
other miscellaneous material found in the tanks. To address the tanks' 
long-term viability, we reviewed historical documents, studies by 
independent experts, and Department of Energy (DOE) reviews to 
determine the tanks' actual age and estimated life span and their 
predicted leak and corrosion rates over time. We interviewed DOE and 
contractor officials, Washington State Department of Ecology (Ecology), 
and Environmental Protection Agency (EPA) officials to obtain their 
views on these topics and to obtain additional information. To assist 
in evaluating the technical aspects of the tanks, their contents, and 
viability, we obtained assistance from a technical consultant, Dr. 
George W. Hinman, Professor Emeritus of Applied Energy Studies at 
Washington State University, who has extensive nuclear energy 
experience in industry, government, and academia.

To determine DOE's strategy for managing the tanks and the waste they 
contain, we reviewed DOE's most recent tank waste retrieval documents, 
detailing how the department plans to manage the tanks and their 
contents. We reviewed regulatory requirements and milestones governing 
the tank waste cleanup. To document DOE's approach for removing waste 
and closing the tanks, we reviewed DOE's approved project baseline 
schedule and cost for the department's tank management strategy and 
discussed this schedule and other schedule proposals with DOE officials 
at Hanford. We also reviewed DOE and its tank farm contractor's reports 
assessing management risks associated with tank farm activities to 
identify potential problems facing Hanford's aging tanks and the 
possible effects of these problems on DOE's strategy for dealing with 
the tank waste. To understand these problems and to obtain information 
on the tank waste cleanup milestones that were in negotiation as of May 
2008, we interviewed representatives from Ecology and EPA. To 
understand the complexity of removing waste from the tanks, we visited 
several tank farms on the Hanford Site and observed workers removing 
waste from a tank. We also gathered and reviewed documents describing 
the status of various waste retrieval technologies that DOE has used 
and plans to use and discussed these technologies with DOE and 
contractor officials.

To determine the extent to which DOE has assessed whether the reduction 
in risk that may result from its current tank management strategy 
warrants the growing costs of that strategy, we examined budget and 
financial documents, environmental impact studies, and assessments of 
risks. We reviewed financial documents to obtain the most current 
information on the estimated life-cycle cost of retrieving wastes and 
closing the tanks. We reviewed environmental studies and risk 
assessments to determine the extent to which cleanup costs and risks to 
workers, public health, and the environment associated with the tank 
waste have been quantified. As we reviewed these documents, we 
frequently interviewed key DOE and contractor officials to discuss, 
clarify, and confirm our interpretation of the information.

We relied on dollar figures and tank strategy assumptions provided by 
DOE and its contractors but took various steps--such as reviewing cost 
estimating documents and strategy assumptions, reviewing budget 
documents, and obtaining clarifications from the officials who prepared 
them--to ensure that the data were sufficiently reliable for purposes 
of this report. We discussed our findings with, and obtained the views 
of, DOE and contractor officials responsible for the tank farms and 
with representatives of Ecology and EPA agencies, as well as with 
outside experts.

We conducted this performance audit from July 2007 through June 2008 in 
accordance with generally accepted government auditing standards. Those 
standards require that we plan and perform the audit to obtain 
sufficient, appropriate evidence to provide a reasonable basis for our 
findings and conclusions based on our audit objectives. We believe that 
the evidence obtained provides a reasonable basis for our findings and 
conclusions based on our audit objectives.

[End of section]

Appendix II: Capacity, Age, and Retrieval Schedule for Hanford's 
Single- Shell Tanks as of February 2008:

[See PDF for image] 

Source: DOE.

[A] In cases where available data indicate a range of dates, this date 
represents the earliest date.

[B] This date reflects DOE's 2007 approved project baseline. These 
dates were under negotiation with Ecology and EPA as of May 2008.

[End of table]

[End of section] 

Appendix IV Comments from the Department of Energy: 

Department of Energy: 
Washington, DC 20585: 
June 18, 2008: 

Gene Aloise: 
Director: 
Natural Resources and Environment: 
U.S. Government Accountability Office: Washington, DC 20548: 

Dear Mr. Aloise: 

Thank you for the opportunity to review the draft report: Nuclear 
Waste, DOE Lacks Critical Information Needed to Assess Its Tank 
Management Strategy at Hanford (GAO 08-793). The Department of Energy 
appreciates the opportunity to provide feedback on the assertions, 
conclusions, and recommendations in the report. 

The report accurately states that the tank waste retrieval and 
treatment, and tank closure mission is complex and technically 
challenging. However, the Department of Energy does not agree with the 
report's conclusions that the Department lacks the necessary 
information to make informed decisions regarding tank integrity, waste 
retrieval, and treatment. The Department, working with its regulators 
and the Defense Nuclear Facility Safety Board (DNFSB), has conducted 
extensive characterization of tank contents, has resolved safety issues 
and closed applicable DNFSB recommendations (Recommendation 93-5), and 
has developed several technologies to perform tank waste retrievals 
from the single shell tanks. In its 2006 report, the National Academy 
of Sciences concluded that the Department's current knowledge of tank 
waste characteristics is adequate for waste retrieval, and recommended 
further characterization efforts after waste is retrieved from the 
single shell tanks and blended in the double shell tanks to facilitate 
waste treatment. Clearly, the Department will continue to improve 
present technologies and develop additional tools to improve retrieval 
efficiency while maintaining our commitment to safety. The Department 
will continue to assess tank integrity and will negotiate cleanup 
milestones with its regulators using tank risk information and sound 
estimates from the independently validated performance baseline. 

The Department acknowledges that as the retrieval, treatment, and 
closure mission progresses, additional tank integrity monitoring, tank 
waste characterization, and retrieval technology development will be 
required. This is consistent with sound project management principles, 
where longer term conceptual planning gives way to cost- effective 
detailed work planning for nearer term activities. 

The Department is committed to managing the tanks and the waste they 
contain in a manner that is protective of human health and the 
environment. The Department has balanced the safe storage of waste with 
the recognition that waste treatment is required to most safety 
disposition the waste. We view the report's recommendations as 
consistent with the Department's ongoing and planned activities in tank 
integrity, risk management, Printed with soy ink on too led paper and 
regulatory negotiations, and therefore as confirming that we are 
pursuing the appropriate course of action. 

If you have any further questions, please call Frank Marcinowski, 
Deputy Assistant Secretary for Regulatory Compliance, at 202-586-8022. 

Sincerely,

Signed by: 

Ines R. Triay (Acting for) Assistant Secretary for Environmental 
Management: 

Enclosure: 

[End of section]

Appendix V: GAO Contact and Staff Acknowledgments: 

GAO Contact:

Gene Aloise, (202) 512-3841 or aloisee@gao.gov:

Staff Acknowledgments:

In addition to the individual named above, Janet E. Frisch, Assistant 
Director; Robert Alarapon; Ellen W. Chu; Doreen Eng; George W. Hinman; 
Richard Johnson; Karen Keegan; Nancy Kintner-Meyer; Jeff Larson; 
Mehrzad Nadji; Omari Norman; Thomas Perry; and John Smale made key 
contributions to this report.

[End of section] 

Related GAO Products:

Hanford Waste Treatment Plant: Department of Energy Needs to Strengthen 
Controls over Contractor Payments and Project Assets. GAO-07-888. 
Washington, D.C.: July 20, 2007.

Nuclear Waste: DOE Should Reassess Whether the Bulk Vitrification 
Demonstration Project at Its Hanford Site Is Still Needed to Treat 
Radioactive Waste. GAO-07-762. Washington, D.C.: June 12, 2007.

Hanford Waste Treatment Plant: Contractor and DOE Management Problems 
Have Led to Higher Costs, Construction Delays, and Safety Concerns. GAO-
06-602T. Washington, D.C.: April 6, 2006.

Nuclear Waste: Absence of Key Management Reforms on Hanford's Cleanup 
Project Adds to Challenges of Achieving Cost and Schedule Goals. GAO- 
04-611. Washington, D.C.: June 9, 2004.

Nuclear Waste: Challenges to Achieving Potential Savings in DOE's High- 
Level Waste Cleanup Program. GAO-03-593. Washington, D.C.: June 17, 
2003.

Nuclear Waste: Department of Energy's Hanford Tank Waste Project-- 
Schedule, Cost, and Management Issues. GAO/RCED-99-13. Washington, 
D.C.: October 8, 1998.

Nuclear Waste: Management and Technical Problems Continue to Delay 
Characterizing Hanford's Tank Waste. GAO/RCED-96-56. Washington, D.C.: 
January 26, 1996.

Nuclear Waste: Further Improvement Needed in the Hanford Tank Farm 
Maintenance Program. GAO/RCED-95-29. Washington, D.C.: November 8, 1994.

Nuclear Waste: Hanford Tank Waste Program Needs Cost, Schedule, and 
Management Changes. GAO/RCED-93-99. Washington, D.C.: March 8, 1993.

Nuclear Waste: Hanford Single-Shell Tank Leaks Greater Than Estimated. 
GAO/RCED-91-177. Washington, D.C.: August 5, 1991.

Nuclear Waste: Problems and Delays with Characterizing Hanford's Single-
Shell Tank Waste. GAO/RCED-91-118. Washington, D.C.: April 23, 1991.

Nuclear Energy: Consequences of Explosion of Hanford's Single-Shell 
Tanks Are Understated. GAO/RCED-91-34. Washington, D.C.: October 10, 
1990.

Nuclear Waste: DOE's Program to Prepare High-Level Radioactive Waste 
for Final Disposal. GAO/RCED-90-46FS. Washington, D.C.: November 9, 
1989.

Nuclear Waste: DOE's Management of Single-Shell Tanks at Hanford, 
Washington. GAO/RCED-89-157. Washington, D.C.: July 18, 1989.

Progress and Problems in Programs for Managing High-Level Radioactive 
Wastes, Atomic Energy Commission. Washington, D.C.: January 29, 1971.

Observations Concerning the Management of High-Level Radioactive Waste 
Material. Washington, D.C.: May 29, 1968.

[End of section] 

Footnotes: 

[1] DOE has managed the Hanford Site since 1977. Before then, the site 
was managed by the U.S. Army Corps of Engineers (1943-47), the Atomic 
Energy Commission (1947-75), and the Energy Research and Development 
Administration (1975-77).

[2] We have reported several times on progress at Hanford's waste 
treatment plant. The most recent of these reports is GAO, Hanford Waste 
Treatment Plant: Contractor and DOE Management Problems Have Led to 
Higher Costs, Construction Delays, and Safety Concerns, GAO-06-602T 
(Washington, D.C.: Apr. 6, 2006). See "Related GAO Products" at the end 
of this report.

[3] Some documents we reviewed indicate that 1 million or more gallons 
have leaked from these tanks. DOE's estimate ranges from about 500,000 
to 1 million gallons.

[4] Hanford's tanks contain mixed waste, which consists of both 
radioactive components, as defined by the Low Level Radioactive Waste 
Policy Act and the Nuclear Waste Policy Act, and hazardous components, 
as defined by RCRA, as amended, respectively.

[5] Roy E. Gephart, Hanford: A Conversation about Nuclear Waste and 
Cleanup (Columbus, Ohio: Battelle Press, 2003).

[6] DOE documents indicate that from 1946 to 1966, the agency 
intentionally discharged about 121 million gallons of radioactive 
liquid tank waste directly into the ground at Hanford.

[7] One such waste concentration method involved extracting cesium and 
strontium from the tanks to reduce the heat the waste generated. These 
highly radioactive elements were concentrated and placed in about 2,000 
small stainless-steel canisters, which are currently stored in a secure 
on-site facility. This concentrated material is not part of Hanford's 
tank waste cleanup project.

[8] At Hanford, a group of 2 to 18 tanks buried side by side in the 
ground constitutes a tank farm. Besides the tanks themselves, tank 
farms also contain equipment such as lines and pumps for transferring 
waste between tanks, equipment for monitoring heat and chemical 
reactions inside the tanks, instruments to measure temperature and tank 
waste levels, and other support facilities.

[9] Sixteen of Hanford's original 149 tanks are much smaller, with a 
storage capacity of 55,000 gallons.

[10] Hanford's waste tanks were not designed with specific waste 
retrieval features. Waste must be retrieved through openings, called 
risers, in the top of the tanks. For example, technicians must insert 
specially designed pumps into the tanks to pump the waste up about 45 
to 60 feet to ground level. Removing waste from the tanks that have 
already leaked without releasing still more material into the soil also 
poses a challenge, which DOE is trying to address with new retrieval 
technologies.

[11] On July 1, 2008, this contract will transition to a new 
contractor--Washington River Protection Solutions LLC--and on October 
1, 2008, the new contractor will assume responsibility for the tank 
waste mission until September 2013.

[12] CH2M Hill Hanford Group, Single-Shell Tank System Integrity 
Assessment Report, RPP-10435 (Richland, Washington, June 2002).

[13] Schedule milestones for characterizing Hanford's tank waste were 
required under the Tri-Party Agreement beginning in 1989 and under a 
recommendation by the Defense Nuclear Facilities Safety Board in 1994. 
For more information about DOE's sampling and analysis activities, see 
GAO, Nuclear Waste: Problems and Delays with Characterizing Hanford's 
Single-Shell Tank Waste, GAO/RCED-91-118 (Washington, D.C.: Apr. 23, 
1991), and GAO, Nuclear Waste: Management and Technical Problems 
Continue to Delay Characterizing Hanford's Tank Waste, GAO/RCED-96-56 
(Washington, D.C.: Jan. 26, 1996).

[14] GAO, Nuclear Waste: Challenges to Achieving Potential Savings in 
DOE's High-Level Waste Cleanup Program, GAO-03-593 (Washington, D.C.: 
June 17, 2003).

[15] Pacific Northwest National Laboratory, A Risk-Based Focused 
Decision-Management Approach for Justifying Characterization of Hanford 
Tank Waste, PNNL-11231, rev. 2 (Richland, Washington, April 1997).

[16] GAO/RCED-91-118 and GAO/RCED-96-56.

[17] Gephart, Hanford: A Conversation about Nuclear Waste and Cleanup.

[18] CH2M Hill Hanford Group, Risk Management Plan, TFC-PNL-39, rev. B 
(Richland, Washington, July 7, 2006).

[19] Because all but about 3 million gallons of liquid waste has been 
pumped from the single-shell tanks, DOE believes it is unlikely that 
significant amounts of additional waste could leak into the ground. 
Nevertheless, in May 2008, DOE began investigating the possibility that 
a single-shell tank suspected to have leaked in the past may have 
recently leaked more waste. This tank contains nearly 48,000 gallons of 
liquid trapped within hardened saltcake layers. DOE officials also 
acknowledged that when liquids are introduced into tanks to help remove 
waste, additional leaks may occur.

[20] The failure to control the chemical composition of the waste in 
the single-shell tanks may raise the potential for corrosion in the 
double-shell tanks when this waste is transferred to them. For more 
information, see CH2M Hill Hanford Group, Expert Panel Workshop for 
Hanford Site Double-Shell Tank Waste Chemistry Optimization, RPP-RPT- 
22126, rev. 0 (Richland, Washington, October 2004).

[21] According to DOE officials, the double-shell tanks have gone 
through a process to certify the tanks' readiness for use for an 
additional 10 years.

[22] CH2M Hill Hanford Group, Expert Panel Workshop.

[23] CH2M Hill Hanford Group, Double-Shell Tank System Integrity 
Assessment, HFFACO M-48-14, RPP-28538, rev. 4, prepared for the 
Department of Energy (Richland, Washington, September 2007).

[24] Under the Tri-Party Agreement, DOE is required to retrieve as much 
tank waste as technically possible, with tank waste residues not to 
exceed 360 cubic feet in the so-called "100" series of tanks, 30 cubic 
feet in the "200" series of tanks, or the limit of waste retrieval 
technology capability, whichever is less (app. D, milestone M-045-00N). 
According to the agreement, the goal is 99 percent waste retrieval, as 
defined by these criteria. If DOE believes that waste retrieval to 
these levels is not possible for individual tanks, DOE may request an 
exception to the criteria.

[25] The Tri-Party Agreement does not specify a date by which the 
double-shell tanks must be closed.

[26] The Tri-Party Agreement (milestone M-062-00A) specifies that DOE 
should complete treatment of no less than 10 percent (by mass) and 25 
percent (by radioactivity) of Hanford's waste by February 2018, with 
the remainder to be processed by December 2028.

[27] DOE Order 413.3A. Before a DOE project may begin, the sponsoring 
DOE program office must develop and obtain departmental approval for 
the project's "performance baseline." This baseline represents the 
organization's commitment to completing a project at a certain cost and 
by a specific date.

[28] CH2M Hill Hanford Group, Single-Shell Tank Retrieval Selection and 
Sequence, RPP-21216, rev. 3 (Richland, Washington, Feb. 28, 2008). This 
document also acknowledged that completion of waste treatment 
operations would be delayed about 20 years (to 2049) beyond the Tri- 
Party Agreement date of 2028.

[29] In May 2008, DOE publicly released the February 2008 schedule in a 
document describing its plan to complete its mission of retrieving and 
treating tank waste and closing the tank farms. This document, called 
the system plan, explains how DOE believes it can carry out its 
mission. (CH2M Hill Hanford Group, River Protection Project System 
Plan, RPP-11242, rev. 3, prepared for the Department of Energy 
(Richland, Washington, May 2008).

[30] CH2M Hill Hanford Group, Risk Management Plan (2006).

[31] These 33 tanks include several whose waste DOE assumes can be 
removed and treated using alternative treatment technologies, without 
first transferring the waste to double-shell tanks. DOE's February 2008 
single-shell tank waste retrieval analysis shows that if these 
alternative treatment options were unavailable, emptying the single- 
shell tanks would be delayed to 2062.

[32] Federal laws also allow for assessing risk associated with various 
actions. For example, CERCLA and RCRA--both of which govern the Hanford 
cleanup--authorize an assessment of the risks to human health and the 
environment from contamination before determining a cleanup remedy. 
Similarly, under the National Environmental Policy Act, federal 
agencies evaluate the likely effects of significant actions they are 
proposing using an environmental assessment or, if the projects will 
significantly affect the quality of the human environment, a more 
detailed environmental impact statement.

[33] Department of Energy, Tank Waste Remediation System, Hanford Site, 
Richland, Washington: Final Environmental Impact Statement, DOE/EIS- 
0189 (Washington, D.C., August 1996). DOE's present cleanup approach at 
Hanford is based on the preferred alternative identified in this study.

[34] Department of Energy, Initial Single-Shell Tank System Performance 
Assessment for the Hanford Site, DOE/ORP-2005-01, rev. 0 (Richland, 
Washington, April 2006).

[35] In addition to a "no action" alternative, this environmental 
impact statement is evaluating the risks, costs, and benefits of three 
tank waste retrieval alternatives that involve removing 90 percent, 99 
percent, or 99.9 percent of the waste from a tank.

[36] These estimates are understated. DOE was unable to provide 
information on the administrative and other support costs associated 
with DOE's management of the tanks. The 2003 estimate includes 
retrieval costs through tank closure in 2032. The 2006 estimate, which 
incorporates schedule delays, includes retrieval costs through tank 
closure in 2042.

[37] Retrieval costs per tank for each of the seven tanks retrieved to 
date have varied significantly, ranging from $143 million for a larger 
tank to less than $10 million per tank for four of the smallest tanks. 
Although DOE believes that future tank waste retrieval costs will 
decrease as lessons learned from current tank retrievals are applied, 
no clear evidence confirms this belief. In fact, DOE's recent 
experience retrieving tank S-102, which resulted in a spill of 
radioactive waste and 1-year halt in all tank retrieval activities, 
show that costs remain uncertain.

[38] The results of this analysis are consistent with a 2006 National 
Research Council report, which stated that the risk of leaving an 
incrementally larger amount of waste in a tank may be less than the 
risk of existing contamination in the soil around the tanks. National 
Research Council, Tank Waste Retrieval, Processing, and On-Site 
Disposal at Three Department of Energy Sites (Washington, D.C, National 
Academies Press, 2006). 

GAO's Mission: 

The Government Accountability Office, the audit, evaluation and 
investigative arm of Congress, exists to support Congress in meeting 
its constitutional responsibilities and to help improve the performance 
and accountability of the federal government for the American people. 
GAO examines the use of public funds; evaluates federal programs and 
policies; and provides analyses, recommendations, and other assistance 
to help Congress make informed oversight, policy, and funding 
decisions. GAO's commitment to good government is reflected in its core 
values of accountability, integrity, and reliability. 

Obtaining Copies of GAO Reports and Testimony: 

The fastest and easiest way to obtain copies of GAO documents at no 
cost is through GAO's Web site [hyperlink, http://www.gao.gov]. Each 
weekday, GAO posts newly released reports, testimony, and 
correspondence on its Web site. To have GAO e-mail you a list of newly 
posted products every afternoon, go to [hyperlink, http://www.gao.gov] 
and select "E-mail Updates." 

Order by Mail or Phone: 

The first copy of each printed report is free. Additional copies are $2 
each. A check or money order should be made out to the Superintendent 
of Documents. GAO also accepts VISA and Mastercard. Orders for 100 or 
more copies mailed to a single address are discounted 25 percent. 
Orders should be sent to: 

U.S. Government Accountability Office: 441 G Street NW, Room LM: 
Washington, D.C. 20548: 

To order by Phone: 
Voice: (202) 512-6000: 
TDD: (202) 512-2537: 
Fax: (202) 512-6061: 

To Report Fraud, Waste, and Abuse in Federal Programs: 

Contact: 

Web site: [hyperlink, http://www.gao.gov/fraudnet/fraudnet.htm]: E-
mail: fraudnet@gao.gov: 
Automated answering system: (800) 424-5454 or (202) 512-7470: 

Congressional Relations: 

Ralph Dawn, Managing Director, dawnr@gao.gov: (202) 512-4400: 
U.S. Government Accountability Office: 441 G Street NW, Room 7125: 
Washington, D.C. 20548: 

Public Affairs: 

Chuck Young, Managing Director, youngc1@gao.gov: (202) 512-4800: 
U.S. Government Accountability Office: 441 G Street NW, Room 7149: 
Washington, D.C. 20548: