From the U.S. Government Accountability Office, www.gao.gov

Transcript for: Improving Naval Shipyards

Description: GAO reports on the ability of Navy shipyards to keep up
with maintenance schedules.

Related GAO Work: GAO-20-64, Naval Shipyards: Key Actions Remain to
Improve Infrastructure to Better Support Navy Operationss

Released: November 2019

[ Background Music ]

[ Diana Maurer: ] Shipyards are a critical part of having a ready US
Navy. 

[ Matt Oldham: ] Welcome to GAO's Watchdog Report, your source for news
and information from the US Government Accountability Office. I'm Matt
Oldham. The Navy's ships, from aircraft carriers to submarines, will
always have a maintenance schedule, so they'll end up in a shipyard at
some point after their commissioning. However, deficiencies at many
shipyards threaten the ability to perform crucial maintenance. With me
is Diana Maurer, a GAO Defense Capabilities and Management Director, to
talk about her recent report on Navy shipyard infrastructure. Thanks for
joining me, Diana. 

[ Diana Maurer: ] Thank you. 

[ Matt Oldham: ] Could you talk a bit about the relationship between
shipyards and readiness? 

[ Diana Maurer: ] Shipyards are a critical part of having a ready US
Navy, so our report focused specifically on aircraft carriers and
nuclear submarines. Those are big, complicated ships and subs that are
serviced at four public shipyards around the United States, and every
couple of years, they undergo very extensive maintenance, what the Navy
calls depot maintenance, and it's roughly comparable to when you take
your car into the shop and get periodic maintenance done. It's something
that you plan for, you know in advance. The Navy does the same thing.
They plan for and they know in advance when they want to bring their
aircraft carriers and when they want to bring their nuclear subs into
these public shipyards to get the required maintenance. 

[ Matt Oldham: ] And, are shipyards able to keep up with this depot
maintenance? 

[ Diana Maurer: ] The bottom line is, no, they're not, and the analysis
we did as part of our review found that the Navy was only able to
complete the scheduled maintenance 30% of the time, which means 70% of
the time, it went longer than planned, and there were a variety of
reasons for that. This report focused on the shipyards, themselves. The
four public shipyards were in and are in poor condition. Part of that
just stems from the fact that they're very old. The youngest of the four
is Pearl Harbor, and that opened well over 100 years ago. So, these
shipyards were initially built and designed to support a Navy when the
Navy had sails and steam-powered vessels. The Navy has a shortage of dry
docks, and that's a critical part of any shipyard. Part of what happens
when a sub or an aircraft carrier undergoes depot maintenance is that
they essentially take it apart into pieces, do some maintenance, and put
it back together again, so you need a dry dock, which is very
complicated, very expensive. It's basically a big, sophisticated
bathtub. You sail the ship in, you put the wall up behind it, you drain
the water out, you do the work, you sail it back out. 

[ Background Music ]

[ Matt Oldham: ] So, it sounds like Navy shipyards need to update their
infrastructure to be able to better support Navy operations. The age of
the shipyards and the age of the equipment, I imagine, makes this a
pretty substantial undertaking requiring a lot of planning and
coordination. Diana, does the Navy have a plan to improve shipyard
infrastructure? 

[ Diana Maurer: ] The good news is, yes, they do. In 2017, we issued a
report on the poor conditions of the shipyards, and we recommended that
the Navy develop this plan, and in 2018, they did. They developed this
plan, they submitted it to Congress. Congress, in turn, turned to GAO
and said, "Take a look at this plan, let us know what you think." In the
Navy's plan, they plan to spend about $21 billion over the next 20 years
to modernize, to upgrade, and to optimize their four public shipyards,
but they're still many, many steps away from implementation and many
years away from implementation. 

[ Matt Oldham: ] And, does the report offer any recommendations as they
go forward? 

[ Diana Maurer: ] Absolutely. One of the key pieces that we think the
Navy definitely needs to address is the cost estimate, the price tag on
this. Among other things, the Navy had not factored in inflation, which
is really important when you're talking about a 20-year plan. By our
estimate, that would add another $9.5 billion to the price tag, just for
inflation. The Navy's plan also does not include the costs of modifying
roads, upgrading utilities, handling historic preservation and
environmental considerations. There will be price tags associated with
all these things. We think that when the Navy updates its cost estimate,
these things definitely need to be put in there to make sure that
Congress has a good understanding of the funding that the Navy thinks is
necessary to carry out the plan. 

[ Matt Oldham: ] So, last question. What's the bottom line of this
report? 

[ Diana Maurer: ] The bottom line of this report is that the Navy faces
some serious problems in its ability to maintain the ships that it has
now, as well as the ships it plans to have in the future. Part of
addressing that major problem is upgrading and optimizing its shipyards,
and to do that, we think the Navy needs to update and have a more
comprehensive cost estimate. This will better inform Congress of the
price tag involved with this critically important endeavor, as well as
help ensure that the Navy is not over budget in what it plans to do.
This is important for overall national security and we really hope that
the Navy takes action on our recommendations. 

[ Background Music ]

[ Matt Oldham: ] Diana Maurer was talking about a GAO report on naval
shipyards and what improvements they'll need to continue to support
Navy's operations. Thank you for your time, Diana. 

[ Diana Maurer: ] Thank you very much. 

[ Matt Oldham: ] And thank you for listening to the Watchdog Report. To
hear more podcasts, subscribe to us on Apple Podcasts. For more from the
congressional watchdog, the US Government Accountability Office, visit
us at gao.gov.