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ICBM Modernization: Approaches to Basing Options and Interoperable Warhead Designs Need Better Planning and Synchronization

GAO-13-831 Published: Sep 20, 2013. Publicly Released: Sep 20, 2013.
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Highlights

What GAO Found

The Department of Defense (DOD) has identified capability requirements and potential basing options for the Minuteman III follow-on intercontinental ballistic missile (ICBM), and the Department of Energy (DOE) has begun a parallel study of options to extend the life of its warhead, but neither department plans to estimate the total system costs for the new missile and its warhead. GAO's work on cost estimating has found that a reliable cost estimate is critical to any program by providing the basis for informed decision making. The Nuclear Weapons Council--the joint activity of DOD and DOE for nuclear weapons programs--is responsible for coordinating budget matters related to nuclear weapons programs between the departments, and is engaging in an effort to broadly synchronize nuclear weapons life-extension programs with delivery-system modernization efforts, but has not asked either department to provide estimates of the total system cost. In the absence of such a request, neither department is developing total cost estimates. Further, DOD's plan to study ICBM follow-on options does not include the council as a stakeholder to synchronize the missile and warhead efforts to help ensure that the study considers an enterprise-wide perspective. Without timely cost estimates and updates on the status of the ICBM follow-on study, the council may be unable to provide guidance and direction on the study, or consider its implications and potential effects on other nuclear weapons modernization efforts.

DOD and DOE have prepared a long-term plan that incorporates interoperable warheads into the stockpile, and although they have begun studying the feasibility of designing such a warhead, the Navy has had limited participation thus far. The 2010 Nuclear Posture Review recommended the Nuclear Weapons Council study the development of an interoperable warhead that could be deployed on both Air Force and Navy ballistic missiles, and the council has requested the Air Force, Navy, and the National Nuclear Security Administration (NNSA) to commit resources to the study. Although the Air Force and NNSA have been examining warhead concepts, the Navy has not fully engaged in the effort because (1) other, ongoing modernization programs are higher Navy priorities, and (2) it has concerns about changing the design of the warhead. The Navy's further participation is uncertain because it has not identified the resources needed to continue with the program once the study is completed, if the interoperable warhead is adopted. Consequently, the Navy will be poorly positioned to perform the more-detailed analyses needed to validate the approved design, potentially resulting in program delays. The Nuclear Weapons Council guidelines governing nuclear weapons refurbishments, and the corresponding DOD instruction, do not require the Air Force and Navy to align their programs and resources before beginning joint-service warhead studies. For example, DOD's instruction states that the military departments are to develop procedures for certain joint DOD-DOE activities, but it is unclear about aligning their programs and resources with each other. If the guidance and DOD instruction are not updated, the services may not be prepared to participate in future joint-service studies.

Why GAO Did This Study

U.S. nuclear weapons--both the bombs and warheads and their delivery systems--are aging beyond their intended service lives. The 2010 Nuclear Posture Review recommended that the Nuclear Weapons Council study options for extending the life of ICBM warheads, including the potential for developing a warhead that is interoperable on both Air Force and Navy missiles. In 2013 DOD will initiate a study to identify a replacement for the Minuteman III missile. This report addresses the extent to which (1) DOD has assessed the capability requirements, potential basing options, and costs for the follow-on to the Minuteman III ICBM; and (2) DOD and DOE have explored the feasibility of incorporating an interoperable warhead concept into the long-term nuclear weapons stockpile plan. GAO analyzed DOD and NNSA policies, plans, guidance, and other documents; and interviewed officials responsible for planning the Minuteman III follow-on and the warhead life-extension program.

Recommendations

GAO is making seven recommendations to provide complete cost estimates to the Nuclear Weapons Council and improve synchronization between DOD and DOE; to identify long-term Navy funding to support the interoperable warhead life-extension program; and to issue or revise existing DOD and Nuclear Weapons Council guidance. In written comments on a draft of this report, DOD concurred with all of GAO's recommendations, and DOE concurred with the three recommendations requiring joint action between the two departments.

Recommendations for Executive Action

Agency Affected Recommendation Status
Department of Defense To assist DOD and DOE in synchronizing plans for modernizing the nuclear weapons enterprise and for assessing the feasibility of the interoperable warhead concept, and to enhance the Nuclear Weapons Council's ability to consider the development of the Minuteman III follow-on system and the W78/88-1 warhead as it synchronizes DOD and DOE modernization programs, the Secretaries of Defense and Energy should direct the Secretary of the Air Force and NNSA Administrator to prepare cost estimates that include the total system costs for Minuteman III follow-on system alternatives and the costs associated with the W78/88-1 warhead.
Closed – Not Implemented
DOD and DOE concurred with this recommendation in comments on the draft report. However, in September 2014, agency officials stated that the Nuclear Weapons Council had formally delayed the W78/88-1 Life Extension Program first production unit 5 years to Fiscal Year 2030. As a result, officials stated that the Minuteman III follow-on system and the W78/88-1 Life Extension Program are no longer synchronized. In August 2016, DOD officials confirmed that the Minuteman III follow-on system (known as the Ground Based Strategic Deterrent) and the W78/88-1 Life Extension Program will be developed as separate programs. Therefore, our recommendation to prepare cost estimates that include the total system costs for the follow-on system and warhead is no longer applicable.
Department of Energy To assist DOD and DOE in synchronizing plans for modernizing the nuclear weapons enterprise and for assessing the feasibility of the interoperable warhead concept, and to enhance the Nuclear Weapons Council's ability to consider the development of the Minuteman III follow-on system and the W78/88-1 warhead as it synchronizes DOD and DOE modernization programs, the Secretaries of Defense and Energy should direct the Secretary of the Air Force and NNSA Administrator to prepare cost estimates that include the total system costs for Minuteman III follow-on system alternatives and the costs associated with the W78/88-1 warhead.
Closed – Not Implemented
DOD and DOE concurred with this recommendation in comments on the draft report. However, in September 2014, agency officials stated that the Nuclear Weapons Council had formally delayed the W78/88-1 Life Extension Program first production unit 5 years to Fiscal Year 2030. As a result, officials stated that the Minuteman III follow-on system and the W78/88-1 Life Extension Program are no longer synchronized. In August 2016, DOD officials confirmed that the Minuteman III follow-on system (known as the Ground Based Strategic Deterrent) and the W78/88-1 Life Extension Program will be developed as separate programs. Therefore, our recommendation to prepare cost estimates that include the total system costs for the follow-on system and warhead is no longer applicable.
Department of Defense To assist DOD and DOE in synchronizing plans for modernizing the nuclear weapons enterprise and for assessing the feasibility of the interoperable warhead concept, and to enhance the Nuclear Weapons Council's ability to consider the development of the Minuteman III follow-on system and the W78/88-1 warhead as it synchronizes DOD and DOE modernization programs, the Secretaries of Defense and Energy should direct the Secretary of the Air Force and NNSA Administrator to provide periodic updates on the estimated total system cost to the Nuclear Weapons Council in conjunction with the Project Officers Group's semiannual program review.
Closed – Not Implemented
In September 2014, DOD officials stated that the Nuclear Weapons Council formally delayed the W78/88-1 Life Extension Program first production unit 5 years to Fiscal Year 2030. As a result, officials stated that the Minuteman III follow-on system and the W78/88-1 Life Extension Program are no longer synchronized. In August 2016, officials confirmed that the two programs will be pursued separately, but noted that the Nuclear Weapons Council has been and will continue to be provided periodic updates on the separate programs. As a result of the delay in the W78/88-1 Life Extension Program, this recommendation is no longer applicable.
Department of Energy To assist DOD and DOE in synchronizing plans for modernizing the nuclear weapons enterprise and for assessing the feasibility of the interoperable warhead concept, and to enhance the Nuclear Weapons Council's ability to consider the development of the Minuteman III follow-on system and the W78/88-1 warhead as it synchronizes DOD and DOE modernization programs, the Secretaries of Defense and Energy should direct the Secretary of the Air Force and NNSA Administrator to provide periodic updates on the estimated total system cost to the Nuclear Weapons Council in conjunction with the Project Officers Group's semiannual program review.
Closed – Not Implemented
In September 2014, DOD officials stated that the Nuclear Weapons Council formally delayed the W78/88-1 Life Extension Program first production unit 5 years to Fiscal Year 2030. As a result, officials stated that the Minuteman III follow-on system and the W78/88-1 Life Extension Program are no longer synchronized. In August 2016, officials confirmed that the two programs will be pursued separately, but noted that the Nuclear Weapons Council has been and will continue to be provided periodic updates on the separate programs. As a result of the delay in the W78/88-1 Life Extension Program, this recommendation is no longer applicable.
Department of Defense To assist DOD and DOE in synchronizing plans for modernizing the nuclear weapons enterprise and for assessing the feasibility of the interoperable warhead concept, and to enhance the Nuclear Weapons Council's ability to consider the development of the Minuteman III follow-on system and the W78/88-1 warhead as it synchronizes DOD and DOE modernization programs, the Secretary of Defense should direct the Secretary of the Air Force to update the draft study plan for the Minuteman III follow-on study by including the Nuclear Weapons Council as a stakeholder to synchronize the Minuteman III follow-on study with the W78/88-1 life-extension program.
Closed – Not Implemented
DOD concurred with the recommendation. In September 2014, agency officials stated that the Nuclear Weapons Council formally delayed the W78/88-1 Life Extension Program first production unit 5 years to Fiscal Year 2030. As a result, officials stated that the Minuteman III follow-on system and the W78/88-1 Life Extension Program are no longer synchronized. This recommendation is no longer applicable.
Department of Defense To assist DOD and DOE in synchronizing plans for modernizing the nuclear weapons enterprise and for assessing the feasibility of the interoperable warhead concept, and to enhance the Nuclear Weapons Council's ability to consider the development of the Minuteman III follow-on system and the W78/88-1 warhead as it synchronizes DOD and DOE modernization programs, the Secretary of Defense should direct the Secretary of the Air Force to update the draft study plan for the Minuteman III follow-on study by providing periodic updates and a final report on the Minuteman III follow-on study to the Nuclear Weapons Council in conjunction with the Minuteman III follow-on study's periodic updates to its study advisory group.
Closed – Implemented
DOD concurred with the recommendation. In September 2014, agency officials stated that the Nuclear Weapons Council formally delayed the W78/88-1 Life Extension Program first production unit 5 years to Fiscal Year 2030. As a result, officials stated that the Minuteman III follow-on system and the W78/88-1 Life Extension Program are no longer synchronized. In August 2016, DOD reported that updates on the progress of the Minute Man III follow-on system (Ground Based Strategic Deterrent) study were provided to the Nuclear Weapons Council. Now that the program has reached Milestone A, it is an acquisition program and is under the oversight of the Air Force.
Department of Defense To assist DOD and DOE in synchronizing plans for modernizing the nuclear weapons enterprise and for assessing the feasibility of the interoperable warhead concept, and to ensure that DOD and NNSA are able to consider the possibilities of potentially designing and developing an interoperable warhead as directed by the Nuclear Weapons Council during the W78/88-1 life-extension program, the Secretary of Defense should direct the Secretary of the Navy to identify the long-term resources needed to implement the W78/88-1 life-extension program once the warhead feasibility study is completed, should the Nuclear Weapons Council approve of an interoperable warhead design.
Closed – Not Implemented
DOD concurred with the recommendation. In 2014, the Nuclear Weapons Council formally delayed the W78/88-1 Life Extension Program first production unit 5 years to Fiscal Year (FY) 2030, and as a result, the warhead feasibility study was delayed. The February 2018 Nuclear Posture Review report directed the Navy to conduct a study in Fiscal Year 2019 to evaluate the feasibility of using a W78 replacement warhead in the Navy Submarine Launched Ballistic Missile (SLBM) system. After conducting the study, the Navy has determined that option is not feasible. This recommendation is no longer applicable.
Department of Defense To assist DOD and DOE in synchronizing plans for modernizing the nuclear weapons enterprise and for assessing the feasibility of the interoperable warhead concept, and to ensure that the services are able to support the consideration of interoperable warhead concepts during future life-extension programs, the Secretaries of Defense and Energy should direct the Nuclear Weapons Council to revise the Procedural Guideline for the Phase 6.X Process to require the services to align their programs and resources before beginning concept or feasibility studies jointly with another service.
Closed – Implemented
In December 2015, the Nuclear Weapons Council issued its revised Procedural Guideline for the Phase 6.X Process. The revision responded to our recommendation by requiring that service programs and resources are aligned prior to beginning concept or feasibility studies jointly with another service and added that DOD's annual Program Review Process will ensure such alignment. The nation's aging nuclear weapons are being refurbished at great cost. We believe that our recommendation will help ensure better synchronization of program efforts and alignment of resources before beginning a concept or feasibility study where preliminary cost, technological risk, schedule, and production capabilities, among other things, are evaluated. Therefore, we are closing this recommendation as implemented.
Department of Energy To assist DOD and DOE in synchronizing plans for modernizing the nuclear weapons enterprise and for assessing the feasibility of the interoperable warhead concept, and to ensure that the services are able to support the consideration of interoperable warhead concepts during future life-extension programs, the Secretaries of Defense and Energy should direct the Nuclear Weapons Council to revise the Procedural Guideline for the Phase 6.X Process to require the services to align their programs and resources before beginning concept or feasibility studies jointly with another service.
Closed – Implemented
In December 2015, the Nuclear Weapons Council issued its revised Procedural Guideline for the Phase 6.X Process. The revision responded to our recommendation by requiring that service programs and resources are aligned prior to beginning concept or feasibility studies jointly with another service and added that DOD's annual Program Review Process will ensure such alignment. The nation's aging nuclear weapons are being refurbished at great cost. We believe that our recommendation will help ensure better synchronization of program efforts and alignment of resources before beginning a concept or feasibility study where preliminary cost, technological risk, schedule, and production capabilities, among other things, are evaluated. Therefore, we are closing this recommendation as implemented.
Department of Defense To assist DOD and DOE in synchronizing plans for modernizing the nuclear weapons enterprise and for assessing the feasibility of the interoperable warhead concept, and to ensure that the services are able to support the consideration of interoperable warhead concepts during future life-extension programs, the Secretary of Defense should issue or revise existing guidance to require the services to align their programs and resources before beginning concept or feasibility studies jointly with another service.
Closed – Not Implemented
In its comments on the report, DOD concurred with this recommendation. In December 2015, DOD and DOE published the revised Guideline for the Phase 6.X Process. In 2016, DOD officials told us that they were updating the DOD implementing instructions and would include a provision to require the services to align their programs and resources before beginning concept of feasibility studies jointly with another service. DOD published its updated implementing instructions (DOD Manual 5030.55) in January 2018, but the manual does not include such a provision. Therefore, we do not believe DOD has taken actions to meet the intent of this recommendation.

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BombsDefense capabilitiesIntercontinental ballistic missilesMilitary forcesMissile warheadsNuclear weaponsWeapons systemsDelivery systems